Assembling The Differential Assembly - Yamaha Grizzly550 User Manual

FRONT CONSTANT VELOCITY SHAFT ASSEMBLIES, DIFFEREN-
M MMM M MMM M M MMM M M MMM M
a. Connect two C-size batteries to the differen-
tial motor terminals "1" (as shown in the illus-
trations).
ECA28P1018
NOTICE
• Do not use a 12 V battery to operate the dif-
ferential motor pinion gear.
• Do not connect the batteries to the differen-
tial motor when it is installed in the differen-
tial case.
• The differential motor should be checked
when it is removed from the differential
case.
A
2
B
2
A. Check that the differential motor pinion gear
"2" turns counterclockwise.
B. Check that the differential motor pinion gear
"2" turns clockwise.
L LLL L LLL L L LLL L L LLL L
EAS30000
ASSEMBLING THE DIFFERENTIAL
ASSEMBLY
1. Measure:
• Gear backlash
Refer to "MEASURING THE DIFFERENTIAL
GEAR BACKLASH" on page 8-13.
2. Install:
• Differential motor
M MMM M MMM M M MMM M M MMM M
a. Slide the shift fork sliding gear "1", which is in-
stalled to the differential case cover, to the left
as shown in the illustration to put it into the
2WD mode.
TIAL ASSEMBLY AND FRONT DRIVE SHAFT
M MMM M M MMM M MMM
3V
1
3V
1
L LLL L L LLL L LLL
M MMM M M MMM M MMM
8-12
1
b. Connect two C-size batteries to the differen-
tial motor terminal "2" to operate the differen-
tial motor pinion gear "3". Operate the
differential motor pinion gear until the mark
"4" on the differential motor pinion gear is
aligned with the mark "5" on the differential
motor case.
ECA16230
NOTICE
Do not use a 12 V battery to operate the dif-
ferential motor pinion gear.
3
4
5
c. Insert 6 mm bolts "6" into the differential mo-
tor "7" and use them as a guide to set the mo-
tor on the differential case cover "8" so that
the shift fork sliding gear "9" does not move.
ECA16240
NOTICE
If the position of the shift fork sliding gear is
moved, the position of the differential gear
assembly and the indicator light display may
differ, and the 2WD or differential lock mode
may not be activated.
6
7
9
8
3V
2
6
6
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