KYMCO 2006 MXU 500 Off-Road Owner's Manual page 496

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13
. DRIVE TRAIN
Apply a sealant (three bond: 1215) to the
mating surface of the case, then install the
gear cover.
After the backlash and tooth contact
have been checked or adjusted, apply a
sealant to the mating surface of the case.
Apply three bond: 1215 to the case bolts
and tighten them to the specified torque in a
crisscross pattern in 2 or 3 steps.
Torque:
10-mm bolt: 5 kgf-m (49 N-m, 36 lbf-ft)
8-mm bolt: 2.5 kgf-m (25 N-m, 19 lbf-ft)
After the backlash and tooth contact
have been checked or adjusted, apply
three bond: 1215 to the case bolts.
It is important to turn the pinion while
tightening the bolts. If the ring gear
shim is too thick, the gears will lock
after only light tightening.
Apply lightweight lithium-soap base grease
to the new oil rings.
Install the new oil rings into the gear case
and cover.
O-ring (Case)
MXU 500
O-ring (Cover)
13-50

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