KYMCO KXR 250 Manuals

Manuals and User Guides for KYMCO KXR 250. We have 1 KYMCO KXR 250 manual available for free PDF download: Service Manual

KYMCO KXR 250 Service Manual

KYMCO KXR 250 Service Manual (242 pages)

Brand: KYMCO | Category: Offroad Vehicle | Size: 8 MB

Table of Contents

Preface

1
- Table of Contents
  1
- General Information
  2
- Serial Number
  3
- General Information
  3
- Specifications
  4
- Service Precautions
  5
- Torque Values
  13
  - Special Tools
    14
- Lubrication Points
  15
- Cable & Harness Routing
  18
- Wiring Diagram
  21
- Troubleshooting
  23
2. Frame Covers/Exhaust Muffler

29
- Frame Covers/Exhaust Muffler
  29
  - Frame Covers/Exhaust Muffler
    30
  - Service Information
    31
  - Troubleshooting
    31
  - Frame Covers
    32
  - Exhaust Muffler Removal
    36
3. Inspection/Adjustment

37
- Inspection/Adjustment
  37
  - Inspection/Adjustment
    38
  - Service Information
    38
  - Maintenance Schedule
    39
  - Fuel Line/Throttle Operation/Air Cleaner
    40
  - Throttle Operation
    40
  - Air Filter for Drive Belt/ Spark Plug
    43
  - Valve Clearance/Carburetor Idle Speed
    44
  - Ignition Timing/Cylinder Compression
    45
  - Engine Oil
    46
  - Transmission Oil Replacement
    47
  - Drive Belt/Brake Pads/Brake Fluid Inspection
    48
  - Headlight Aim/ Steering System Inspection
    49
  - Toe-In Adjustment
    50
  - Wheels/Tires
    51
  - Drive Chain Slack Adjustment
    53
  - Drive Select Lever Adjustment
    55
  - Cable Inspection and Lubrication
    56
  - Rear Suspension Lubrication
    56
  - Cooling System
    57
4. Lubrication System

58
- Lubrication System
  58
  - Lubrication System
    59
  - Service Information
    60
  - Troubleshooting
    60
  - Engine Oil/Oil Filter
    61
  - Oil Pump
    61
5 Fuel System

65
- Fuel System
  66
- Service Information
  67
- Troubleshooting
  68
- Fuel Tank
  69
- Fuel Valve Removal
  69
- Throttle Valve
  72
- Carburetor
  73
- Air Cleaner
  77
- Engine Removal
  78
Cylinder Head/Valves 7

86
- Cylinder Head/Valves
  87
- Service Information
  88
- Troubleshooting
  89
- Camshaft/Camshaft Holder
  90
- Cylinder Head Cover
  90
- Cylinder Head
  95
- Cylinder/Piston
  99
9.Drive and Driven Pulleys

108
- Drive and Driven Pulleys
  108
- Service Information
  110
- Troubleshooting
  110
- Left Crankcase Cover
  111
- Drive Pulley
  112
- Clutch/Driven Pulley
  115
Final Reduction/Transmission System

122
- Final Reduction/Transmission System
  124
  - Service Information
    124
  - Troubleshooting
    124
- Final Reduction/Transmission System
  125
  - Transmission Case Cover
    125
  - Transmission
    127
- Crankcase/Crankshaft/Balance Shaft
  135
12. Cooling System

142
- Cooling System
  142
  - Cooling System Testing
    143
  - Service Information
    143
  - Troubleshooting
    143
  - Radiator
    146
  - Water Pump
    148
  - Thermosensor
    152
  - Thermostat
    153
13. Brake System

155
- Brake System
  155
  - Brake System
    156
  - Service Information
    157
  - Troubleshooting
    157
  - Front Brake Fluid Change/Air Bleed
    159
  - Brake Master Cylinder
    160
  - Front Brake Caliper
    163
  - Rear Hydraulic Brake
    166
  - Rear Brake Master Cylinder (Rear Brake Pedal)
    168
  - Rear Brake Caliper
    171
Front Suspension\Steering System Front Wheel/

174
- Front Wheel/Front Suspension/Steering System
  174
- Front Wheel/ Front Suspension\Steering System
  175
- Front Wheel
  176
- Service Information
  176
- Steering System
  176
- Troubleshooting
  176
- Front Wheel Hub
  178
- Front Suspension
  182
- Tie-Rod
  186
- Handlebar
  188
- Steering Column
  190
. Rear Wheel/Axle/Suspension 15

193
- Rear Wheel/Axle/Suspension
  193
  - Rear Wheel/Axle/Suspension
    194
- Service Information
  195
- Troubleshooting
  195
- Rear Wheel/Axle/Axle Hub
  196
- Rear Fork/Swim Arm/Shock Absorber
  205
Batter/Charging System/

211
- Generator
  211
- Batter/Charging System
  212
  - Generator
    212
- Service Information
  213
- Troubleshooting
  214
- Battery Removal
  215
- Charging System
  217
- Regulator/Rectifier
  218
  - Ignition System
    222
  - Service Information
    223
  - Troubleshooting
    224
  - Ignition Unit /Change Gear Control Inspection
    225
  - Ignition Coil Inspection
    227
  - Ignition System
    228
  - Pulser Coil
    228
  - Starting System
    229
  - Starting System
    231
  - Service Information
    231
  - Troubleshooting
    231
  - Starter Motor
    232
  - Starter Relay
    235
  - Starter Clutch
    236
  - Bulbsremoval/Instrument/ Horn
    238

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