KYMCO MXU 500 Owner's Manual
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KYMCO MXU 500 Owner's Manual

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OWNER'S MANUAL
KWANG YANG MOTOR CO.,LTD.
MXU 500
ON-ROAD
Issued: 01.31.2006

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  • Page 1 OWNER'S MANUAL KWANG YANG MOTOR CO.,LTD. MXU 500 ON-ROAD Issued: 01.31.2006...

  • Page 3: Important Notices

    IMPORTANT NOTICES READ THIS MANUAL CAREFULLY Your Owner's Manual contains important information on safety, operation, and maintenance. Any one who operates this ATV should carefully read and understand the contents of this manual before riding the vehicle. AGE RECOMMENDATION The minimum recommended age for this ATV model is 16. Children under age 16 should never operate this vehicle.
  • Page 4 SPECIAL MESSAGES KYMCO provides many important safety messages both in this manual and on the vehicle. For your safety and the safety of others, pay special attention to all warnings preceded by this alert symbol . Failure to follow the warnings contained in this manual can result in SERIOUS INJURY or DEATH.
  • Page 5 PREFACE Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a worldwide reputation for quality-in research, design, production and service. For replacement parts and accessories, we recommend genuine KYMCO products. They've been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.

  • Page 6: Table Of Contents

    CONTENTS Page Page LOCATION OF THE WARNING AND CONTROL FUNCTIONS ....17 SPECIFICATION LABELS IGNITION SWITCH......17 ....1 INSTRUMENTS AND INDICATOR..18 Multi-function display.......20 LEFT HANDLEBAR SWITCHES...27 SAFETY INFORMATION ......4 Horn button........27 Turn signal switch......27 Headlight dimmer switch....28 Hazard switch.........29 DESCRIPTION AND MACHINE Start switch........30 IDENTIFICATION ........9...
  • Page 7 Page Page FRONT BRAKE LEVER.......35 PRE-OPERATION CHECKS.....47 DRIVE SELECT LEVER ......48 REAR BRAKE LEVER......35 Drive select lever adjustment....50 BRAKE PEDAL........35 FRONT AND REAR BRAKES....52 PARKING BRAKE.......36 FUEL..........53 LOCKING STEERING......37 DRIVE SHAFT BOOTS......54 DRIVE SELECT LEVER.......38 ENGINE OIL ........55 FINAL GEAR OIL........56 FUEL TANK CAP ........39 DIFFERENTIAL GEAR OIL....56 FUEL VALVE........39...
  • Page 8 Page Page OPERATION RIDING YOUR ATV ........62 ......75 STARTING A COLD ENGINE....62 GETTING TO KNOW YOUR ATV ..76 Using the recoil starter......65 RIDE WITH CARE AND GOOD STARTING A WARM ENGINE....66 JUDGEMENT........77 WARMING UP........66 APPAREL...........80 DRIVE SELECT LEVER OPERATION PRE-OPERATION CHECKS....82 AND REVERSE DRIVING....67 LOADING AND ACCESSORIES..84 ENGINE BREAK-IN......69...
  • Page 9 Page Page PERIODIC MAINTENANCE AND BRAKE FLUID INSPECTION....127 COOLING SYSTEM INSPECTION..129 ADJUSTMENT ........101 Engine overheating......131 TOOL KIT/ WHEEL REMOVAL......132 TOOL KIT COMPARTMENT....101 PERIODIC MAINTENANCE/ WHEEL INSTALLATION.....132 LUBRICATION........103 BATTERY..........134 ENGINE OIL ........106 Battery remove......135 FINAL GEAR OIL .......113 Battery installation......135 DIFFERENTIAL GEAR OIL....115 SPARK PLUG INSPECTION....117 FUSE REPLACEMENT......136 SPARK ARRESTER......118...
  • Page 10 Page CLEANING AND STORAGE ...141 A. CLEANING ........141 B. STORAGE ........143 SPECIFICATIONS........145 NOISE REGULATION......149 MAINTENANCE RECORD.......150 INDEX...........151...

  • Page 11: Location Of The Warning And Specification Labels

    Anyone who rides the vehicle should read and understand this information before riding. They contain important information for safe and proper operation of your ATV. The labels should be considered as permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your KYMCO dealer for replacements.
  • Page 12 WARNING CAUTION Before shifting, you must stop the machine and Never carry passenger return the throttle lever to its closed position until This carrier. the engine speed to the specified idling speed. ： Maximum load 45 Kg (100 lbs) Otherwise, the transmission may be damaged WARNING WARNING Never carry passenger...
  • Page 13 WARNING WARNING Improper ATV use can result in SEVERE IMPROPER TIRE PRESSURE OR OVERLOADING INJURY or DEATH. CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. OPERATING TIRE PRESSURE : Set with tires cold Recommended : ALWAYS USE NEVER USE...

  • Page 14: Safety Information

    SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision can occur quickly, even during routine maneuvers, if you fail to take proper pre-cautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described.
  • Page 15 Never consume alcohol or drugs before or while operating this ATV. Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience. Never attempt wheel, jump, or other stunt.
  • Page 16 Always follow proper procedures for going down slopes and for braking on slopes as described in this manual. Check the terrain carefully before you start down any slope. Shift your weight backward. Never go down a slope at high speed. Avoid going down slope at an angle that would cause the vehicle to lean sharply to one side.
  • Page 17 WARNING POTENTIAL HAZARD WHAT CAN HAPPEN Improper handling of gasoline. Gasoline is poisonous and can cause injuries. WHAT CAN HAPPEN HOW TO AVOID THE HAZARD Gasoline can catch fire and you could be If you should swallow some gasoline or inhale burned.
  • Page 18 WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation.

  • Page 19: Description And Machine Identification

    DESCRIPTION AND MACHINE IDENTIFICATION IDENTIFICATION NUMBER RECORDS KEYS IDENTIFICATION NUMBER Record the keys identification number, frame The keys identification number is stamped on serial number and engine serial number the hang tag as shown in the following information for assistance when order illustration.

  • Page 20: Frame Serial Number

    FRAME SERIAL NUMBER The frame serial number is stamped on the rear of the frame. (1) Frame serial number...

  • Page 21: Engine Serial Number

    ENGINE SERIAL NUMBER The engine serial number is stamped on the left crankcase. (1) Engine serial number...

  • Page 22: Parts Location

    PARTS LOCATION (03) (02) (02) (01) (01) Rear brake lever (02) Headlights/Position lights (03) Front brake lever/Front parking brake (04) Right front turn signal light (05) Steering handlebar lock (06) Left front turn signal light (04) (05) (06)
  • Page 23 (12) (08) (11) (10) (09) (08) (07) (07) Right rear turn signal light (08) Taillights/Brake lights (09) 2WD/4WD select switch (10) Instrument and indicators (11) Headlight dimmer switch Starter button Hazard switch Turn signal switch Horn switch (12) Left rear turn signal light (13) Spark arrester (14) Trailer hitch (15) License light...
  • Page 24 (22) (19) (21) (20) (18) (17) (17) Reservoir water tank (18) Front brake fluid reservoir (19) Right rearview mirror (20) Fuel valve (21) Recoil starter (22) Seat (23) Brake pedal fluid reservoir (24) Seat lock lever (25) Oil level inspection window (23) (24) (25)
  • Page 25 (31) (30) (29) (28) (27) (26) (26) Exhaust system ) Battery/Fuse (28) Tool kit (29) Accelerating pump lever (30) Left rearview mirror (31) Rear brake fluid reservoir (32) Accessory socket seat (33) Drive select lever (32) (33)
  • Page 26 (39) (38) (37) (36) (35) (34) (34 Right footpeg (35) Owner’s manual storage (36) Front cargo rack (37) Ignition switch (38) Rear parking brake lever (39) Left footpeg (40) Rear cargo rack (41) Fuel fill cap (42) Choke knob (43) Rear brake pedal (44) Flag pole bracket NOTE: The machine you have purchased may differ...

  • Page 27: Control Functions

    CONTROL FUNCTIONS IGNITION SWITCH Functions of the respective switch positions are as follows: OFF: All electrical circuits are switched off except hazard light. The key can be removed in this position. ON : All electrical circuits are switched on. The engine can be started. The key can not be removed.

  • Page 28: Instruments And Indicator

    INSTRUMENTS AND INDICATOR (1) Multi-function display (12) The display includes the following functions: Speedometer Odometer/Tripmeter Digital clock 2WD/4WD indicator TRIP mile Fuel gauge MODE P R N H L (2) Right turn signal indicator Flashes when the right turn signal operates. (11) (10) (7) (6)
  • Page 29 (4) Coolant temperature warning indicator (9) Reverse indicator light “R” When the coolant temperature reaches a This indicator light comes on when the drive specified level, this indicator comes on to select lever is in the “R” position. warn that the coolant temperature is too hot. If the indicator comes on during operation, (10) Park indicator light “P”...

  • Page 30: Multi-Function Display

    Multi-function display (1) Speedometer Shows riding speed in km/h or mph. Press and hold MODE button for more than 2 seconds to select mph or km/h. TRIP mile TRIP mile MODE (1) Speedometer P R N H L (2) 2WD/4WD indicator (3) Fuel gauge (4) Odometer/Tripmeter (5) Digital clock...
  • Page 31 (2) 2WD/4WD indicator (3) Fuel gauge Shows the drive mode is in the 2WD or 4WD. The fuel gauge shows the approximate fuel supply available in a graduated display. The normal operating fuel range is with the section between the segment F and segment E.
  • Page 32 (4) Odometer/Tripmeter The odometer shows the total mileage in Km or in miles. The tripmeter shows the trip distance in Km or in miles. There are two tripmeters, tripmerer A and tripmeter B Press and hold SET button for more than 2 seconds to select ODO, TRIP A or TRIP B. Press and hold MODE button for more than 2 seconds to select mph or km/h.
  • Page 33 To reset tripmeter: 1. Press and hold SET button for more than 2 2. Press and hold both the MODE button and seconds to select tripmeter A or tripmeter SET button in the same time until the tripmeter is reset. TRIP TRIP mile...
  • Page 34 (5) Digital clock Show the time (hours and minutes) while the ignition is ON. To adjust the time manually, proceed as follows: 1. Turn the ignition switch ON. 2. Press and hold SET button for more than 2 mile seconds to select ODO mode. MODE 3.
  • Page 35 4. To set the hour, press the SET button until the 5. Press the MODE button, the minute display will desired hour. start flashing. mile mile MODE MODE P R N H L P R N H L...
  • Page 36 6. To set minute, press the SET button until the 7. To end the adjustment, Press both the MODE desired minute. button and SET button in the same time. mile mile MODE MODE P R N H L P R N H L...

  • Page 37: Left Handlebar Switches

    LEFT HANDLEBAR SWITCHES Turn signal switch Use the turn signal switch while turning to another direction or shifting to another lane. The turn signal light will flash when the switch is operated and ignition switch is ON. " " For turning to the " left ".

  • Page 38: Headlight Dimmer Switch

    Headlight dimmer switch Turn the switch to the " " position to switch on the low beam. Turn the switch to the " " position to switch on the high beam. Turn the switch to the " " position to switch off the headlight.

  • Page 39: Hazard Switch

    Hazard switch When the hazard switch is pressed, the right and left turn signal lights flash together. instrument turn signal indicator light will also flash when the switch is operated. When the hazard switch is pressed again, the right and left turn signal lights go out together.

  • Page 40: Start Switch

    Start switch " " The start switch is used for starting the engine. Pushing the switch in starts the engine. CAUTION: See starting instructions prior to starting engine (see page 62 for details). (1) Start switch...

  • Page 41: Right Handlebar Switch

    RIGHT HANDLEBAR SWITCH 2WD/4WD select switch This ATV is equipped with a 2WD/4WD select switch, which permits a choice between the “2WD” and “4WD” drive modes. Select a drive mode that is suitable for your riding. The 2WD/4WD select switch is located above the throttle lever.

  • Page 42: Recoil Starter

    RECOIL STARTER The recoil starter is on the right side of the ATV. It is used to start the engine when the battery is low. See using the recoil starter (page 65) 1. Pull the grip up briskly and fully. 2.After the engine starts, put the grip back to original position and seal the hole.

  • Page 43: Throttle Lever

    Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV. Consult a KYMCO dealer if you can't find or solve the problem yourself. (1) Throttle lever...

  • Page 44: Speed Limiter

    SPEED LIMITER The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed WARNING to the maximum. Screwing in the adjuster limits the maximum engine power available and POTENTIAL HAZARD decreases the maximum speed of the ATV. Improper adjustment of the speed limiter and throttle.

  • Page 45: Front Brake Lever

    FRONT BRAKE LEVER BRAKE PEDAL The front brake lever is next to the right This ATV is equipped with a combined brake handgrip. system. Operating the brake pedal applies the rear brake and a portion of the front brake. The front brakes are operated by squeezing the front brake lever.

  • Page 46: Parking Brake

    PARKING BRAKE Front parking brake Rear parking brake To set the front parking brake, squeeze the front To set the rear parking brake, move the lever to brake lever and lock it with the lock lever. Always position (A). set the parking brake when parking and before Always set the parking brake when parking and starting the engine.

  • Page 47: Locking Steering

    LOCKING STEERING WARNING Turn the steering handlebar left to full and turn POTENTIAL HAZARD the key clockwise, the steering handlebar is locked. Improper use of the parking brake. The key can be taken out. WHAT CAN HAPPEN Turn the key counterclockwise, the steering The ATV could start moving unexpectedly handlebar is released automatically.

  • Page 48: Drive Select Lever

    DRIVE SELECT LEVER WARNING The drive select lever is used to shift your ATV into the low, high, neutral, reverse and park POTENTIAL HAZARD positions. Refer to page 50 ~ 51 for drive select Improper use of the locking steering. lever adjustment and operation.

  • Page 49: Fuel Tank Cap

    FUEL TANK CAP FUEL VALVE After refueling, be sure to tighten the fuel tank The fuel valve supplies fuel from the fuel tank to cap until it clicks. the carburetor. The fuel valve has three positions. Insert the breather tube into the meter cover hole.
  • Page 50 OFF: With the lever and " " mark in this position fuel will not flow. Always turn the lever to this position when the engine is not running. ON: With the lever " " mark in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position.

  • Page 51: Choke Knob

    CHOKE KNOB CAUTION: Starting a cold engine requires a richer air-fuel Extended use of the choke may impair piston mixture. A separate starter circuit supplies this and cylinder wall lubrication and shorten the mixture. life of the engine. Pushing the choke knob too hard to the OFF Move in direction (A) to turn on the choke knob.

  • Page 52: Accelerating Pump Lever

    ACCELERATING PUMP LEVER The accelerating pump lever is on the carburetor right side under the seat. Starting a cold engine start-ambient temperature below -15 C (0 F) requires a richer air-fuel mixture. When the pump lever is pressed, the pump send the necessary amount of fuel to the fuel pipe for correcting fuel.

  • Page 53: Seat

    To install the seat, align the tabs on the seat with SEAT the grommets on the frame and press the seat To remove the seat, pull the seat lock lever down until it locks. upward and pull up the seat at the rear. NOTE: Make sure that the seat is securely fitted.

  • Page 54: Flag Pole Bracket

    Flag poles are optional equipment available The trailer hitch is located on the rear axle from your KYMCO dealer. To mount a flag pole housing. To use the hitch, you will need proper in the bracket to make you more visible.

  • Page 55: Owner's Manual Storage Compartment

    OWNER’S MANUAL STORAGE COMPARTMENT Your ATV provides storage for the owner’s To open the compartment, remove the lid (3). manual so you’ll have it with you for easy The owner’s manual should be stored in the reference. Store your owner’s manual (1) in the plastic bag.

  • Page 56: Accessory Socket

    ACCESSORY SOCKET The accessory socket (1) is attached to the left Be sure the engine is on and the headlights are side of the meter cover. You can use the turned off before using the accessory socket, accessory socket to power a trouble light, otherwise you may drain the battery.

  • Page 57: Pre-Operation Checks

    PRE-OPERATION CHECKS Before using this machine, check the following points: ROUTINE PAGE ITEM ～ Check the lever for proper operation. 48 51 DRIVE SELECT LEVER Check operation, condition, and brake fluid level. ～ 52, 126 128 BRAKE Fill with DOT 4 brake fluid if necessary. Check fuel level.

  • Page 58: Drive Select Lever

    DRIVE SELECT LEVER WARNING CAUTION: POTENTIAL HAZARD Before shifting, you must stop the machine Failure to inspect the ATV before operating. and return the throttle lever to its closed position until the engine speed to the Failure to properly maintain the ATV. specified idling speed.
  • Page 59 WARNING POTENTIAL HAZARD Operating with improperly adjusted drive select lever. WHAT CAN HAPPEN You may lose control of the gear shifting, which lead to accident. HOW TO AVOID THE HAZARD Make sure moving the shift lever into the "N" position and neutral indicator lamp comes on before start the engine.

  • Page 60: Drive Select Lever Adjustment

    Drive select lever adjustment 1. Turn the ignition switch is ON and make sure 3. Loosen the locknuts (3) of rod (4). Shift the the engine stop. gear to neutral by moving the shift lever and/or turn the rod. (The neutral indicator 2.
  • Page 61 4.Turn the rod clockwise or counterclockwise until the drive select lever (5) into the "N" position of the shift guide and tighten the locknuts. (5) Drive select lever (N) Neutral...

  • Page 62: Front And Rear Brakes

    If a problem performance, inspect the brakes for wear. cannot be corrected by the adjustment (See page 126~128.) procedures provided in this manual, have the ATV inspected by a KYMCO dealer.

  • Page 63: Fuel

    FUEL Fill the fuel tank when necessary and make sure Your KYMCO engine has been designed to use there is sufficient gasoline in the tank. regular unleaded gasoline with a pump octane Check for leaks. number of 86 or higher, or research octane number of 91 or higher.

  • Page 64: Drive Shaft Boots

    DRIVE SHAFT BOOTS Check the rubber drive shaft boots for damage or leaking grease. If necessary, have your KYMCO WARNING dealer replace them. POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury.

  • Page 65: Engine Oil

    ENGINE OIL CAUTION: Make sure the engine oil at the specified level. Be sure to use motor oils that do not contain Add oil as necessary. (See page 106~112.) anti-friction modifiers. Passenger car motor Check for leaks. oils (often labeled "Energy Conserving") contain anti-friction additives which will cause starter clutch slippage, resulting in reduced component life and poor engine...

  • Page 66: Final Gear Oil

    FINAL GEAR OIL DIFFERENTIAL GEAR OIL Make sure the final gear oil at the specified Make sure the differential gear oil at the level. Add oil as necessary. (See page specified level. Add oil as necessary. (See page 113~114.) 115~116.) Check for leaks.

  • Page 67: Throttle Lever

    Always check the tightness of chassis fittings engine stop switch and any other switches. and fasteners before a ride. Take the machine to Repair as necessary for proper operation. a KYMCO dealer or refer to the Service Manual for correct tightening torque.

  • Page 68: Tires

    TIRES WARNING 2.The tires should be set to the POTENTIAL HAZARD recommended pressure: Operating this ATV with improper tires, or Recommended tire pressure with improper or uneven tire pressure. Front: 25~32 kpa (0.25~0.32 kgf/cm , WHAT CAN HAPPEN 3.5~4.5 psi) Use of improper tires on this ATV, or Rear: 25~32 kpa (0.25~0.32 kgf/cm ,...

  • Page 69: How To Measure Tire Pressure

    How to measure tire pressure Use the low-pressure tire gauge. (Tool kit) 4.Higher pressures may cause the tire to NOTE: burst. Inflate the tires very slowly and The low-pressure tire gauge is included as carefully. Fast inflation could cause the standard equipment.

  • Page 70: Tire Wear Limit

    COOLANT Check the coolant level in the reservoir tank Tire wear limit when the engine is cold. (The coolant level will When the tire groove decreases to 4 mm (0.16 vary with engine temperature.) The coolant due to wear, replace the tire. level is satisfactory if it is between the "FULL"...
  • Page 71 (2) Maximum level mark the radiator cap. Always use a thick rag (3) Minimum level mark over the cap. Allow any remaining pressure to escape before completely removing the cap. Should be serviced by your authorized KYMCO dealer when changing the coolant.

  • Page 72: Operation

    When riding in cold weather, always make is a control or function you do not sure all control cables work smoothly understand, ask your KYMCO dealer. before you begin riding. 1. Set the parking brake and u nlock the steering (take steering lock key out) 2.
  • Page 73 5. Use the accelerating pump if the cold engine start-ambient temperature below -15 C (0 F). Using the accelerating pump: Remove the seat (page 43) , then depress the accelerating pump lever twice. (1) Accelerating pump...
  • Page 74 When the select lever is in the neutral or park position, if either indicator light does not come on, ask a KYMCO dealer to inspect its electric circuit. 6. Use the choke knob in reference to the figure: 1.

  • Page 75: Using The Recoil Starter

    NOTE: Using the recoil starter If the engine fails to start, release the start The recoil starter is used to start the engine switch, then push the start switch again. when the battery is low. Each cranking should be as short as possible to preserve battery energy.

  • Page 76: Starting A Warm Engine

    CAUTION: To start the engine without the electric starter: See the "engine break-in" section prior to operating engine for the first time. 1. Follow steps 1 through 6. 2. With the throttle closed, grasp the starter grip firmly, then pull it out slowly until it seats STARTING A WARM ENGINE lightly.

  • Page 77: Drive Select Lever Operation And Reverse Driving

    DRIVE SELECT LEVER OPERATION AND REVERSE DRIVING CAUTION: Before shifting, you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed. Otherwise, the transmission may be damaged. NOTE: Apply the rear brake and shift the shift lever into P position before turning off the engine (1) Drive select lever...
  • Page 78 NOTE: When in reverse, the reverse indicator light should be on. If the light does not come on, ask a KYMCO dealer to inspect the machine. WARNING POTENTIAL HAZARD 4. Check behind for people or obstacles, then Improperly operation in reverse.

  • Page 79: Engine Break-In

    If any abnormality is noticed during this period, consult a KYMCO dealer.

  • Page 80: Parking

    PARKING When parking, stop the engine and shift into the To set the rear parking brake, see page 36 park position. Turn the fuel valve to "OFF" and apply the parking brake. The front brake lever has three locked position that allow it to be used as a parking brake.

  • Page 81: Parking On A Slope

    Parking on a slope 1. Bring the machine to a stop by applying the brakes. WARNING 2. Stop the engine. POTENTIAL HAZARD 3. With the brake applied, shift the drive select lever into the park position Parking on a slope or other incline. 4.

  • Page 82: Accessories

    Choose only accessories designed for your difficult, an accessory that limits your ability ATV. Your KYMCO dealer has a variety of to move around on the seat, or one that limits genuine KYMCO accessories. Other your view.

  • Page 83: Loading

    LOADING As originally equipped, this ATV can carry cargo or tow a trailer, you must use common sense and good judgment. Keep the following points in mind: Never exceed the weight limit shown. An overloaded ATV can be unstable. Maximum load Rear cargo rack: 85 kg (187 lbs) Front cargo rack: 45 kg (100 lbs) Trailer...
  • Page 84 Load cargo on the cargo racks as close to the WARNING center of the vehicle as possible. Put cargo at POTENTIAL HAZARD the rear of the front cargo rack and at the front Overloading this ATV or carrying or towing of the rear cargo rack .

  • Page 85: Riding Your Atv

    RIDING YOUR ATV...

  • Page 86: Getting To Know Your Atv

    WARNING Indicates a potential hazard that could result in serious injury or death. GETTING TO KNOW YOUR ATV This ATV is for recreation and utility use. This Before you begin to ride, be sure you have read section, riding your ATV, provides general ATV this Owner's manual completely and understand riding instructions for recreational riding.

  • Page 87: Ride With Care And Good Judgement

    RIDE WITH CARE AND GOOD JUDGEMENT Get training if you are inexperienced. Beginners and inexperienced riders should get proper instruction on how to operate this ATV. WARNING POTENTIAL HAZARD HOW TO AVOID THE HAZARD Operating this ATV without proper Become familiar with this ATV at slow instruction.
  • Page 88 Not recommended for children under 16 year of age. WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90cc.
  • Page 89 Never carry passenger on the cargo racks WARNING POTENTIAL HAZARD Carrying a passenger on the cargo racks WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passenger.

  • Page 90: Apparel

    APPAREL WARNING POTENTIAL HAZARD Operating without protective clothing Operating this ATV without wearing an increases your chances of severe injury in approved motorcycle helmet, eye the event of an accident. protection and protective clothing. HOW TO AVOID THE HAZARD WHAT CAN HAPPEN Always wear an approved motorcycle Operating without an helmet that fits properly.
  • Page 91 Do not operate after consuming alcohol or WARNING drugs. POTENTIAL HAZARD Operator's performance capability is reduced by Operating this ATV after consuming the influence of alcohol or drugs. alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception.

  • Page 92: Pre-Operation Checks

    PRE-OPERATION CHECKS Always perform the pre-operation checks listed page 47 before riding for safety and proper WARNING care of the machine. POTENTIAL HAZARD Operating this ATV with improper tires, or WARNING with improper or uneven tire pressure. POTENTIAL HAZARD WHAT CAN HAPPEN Failure to inspect the ATV before operating.
  • Page 93 Do not operate at speeds too fast your skills Speed limiter or the conditions. For riders inexperienced with this model, this model is equipped with a speed limiter in the throttle lever housing. The speed limiter limits WARNING the power and top speed of the machine. POTENTIAL HAZARD Turning the screw in decreases top speed, and Operating this ATV at speeds too fast for...

  • Page 94: Loading And Accessories

    LOADING AND ACCESSORIES Use extra caution when riding the machine with Loading and operational guidelines additional loads, such as accessories or cargo. Carrying cargo will affect how your ATV handles The machine's handling may be adversely and greatly reduce its ability in accelerating, affected.

  • Page 95: Accessories

    WARNING Genuine KYMCO accessories have been specifically designed for and tested on this POTENTIAL HAZARD vehicle. Because KYMCO cannot test all other Overloading this ATV or carrying or towing accessories, you are personally responsible for cargo improperly. properly selecting, installing, and using non- KYMCO accessories.

  • Page 96: Modifications

    Never modify this ATV through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed and used according to instruction. If you have question, consult...

  • Page 97: During Operation

    DURING OPERATION WARNING Always keep your feet on the footboards during POTENTIAL HAZARD operation. Otherwise your feet may contact the Removing hands from handlebars or feet rear wheels. from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a footpeg, your foot or leg may come...
  • Page 98 Avoid wheelies and jumping. You may lose control of the machine or overturn. WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.

  • Page 99: Exhaust System

    EXHAUST SYSTEM The exhaust on the machine is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the machine in a place where pedestrians or children are not likely to touch it. WARNING POTENTIAL HAZARD Hot exhaust system WHAT CAN HAPPEN Someone touching the exhaust system...

  • Page 100: Practicing

    PRACTICING With the engine idling, return the starter knob to Select a flat area to become familiar with your the closed position and shift the drive select ATV. Make sure that this area is free of lever into the forward position. Then release the obstacles and other riders.

  • Page 101: Turning Your Atv

    TURNING YOUR ATV To achieve maximum traction while riding on-road, the two rear wheels are mounted solidly on one axle and turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. When approaching a corner or turn, close the throttle fully, and slow the ATV down by applying both front and rear brakes at the same time.

  • Page 102: Climbing Up Slope

    CLIMBING UP SLOPE WARNING Use proper riding techniques to avoid vehicle POTENTIAL HAZARD overturns on slopes. Be sure that you can Operating on excessively steep slopes. maneuver your ATV well on flat ground before attempting any incline and then practice riding first on gentle slopes.
  • Page 103 WARNING POTENTIAL HAZARD An obstacle or a sharp drop could be on the Climbing slopes improperly other side of the slope. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing slopes as described in this Owner's Manual.
  • Page 104 If you are climbing a slope and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion (provided you have When crossing the side of a slope: the room to do so) and go down the slope.
  • Page 105 If your ATV has stalled or stopped and you WARNING believe you can continue up the slope, restart POTENTIAL HAZARD carefully to make sure you do not lift the front wheels which could cause you to lose control. If Stalling, rolling backwards or improperly you are unable to continue up the slope, dismounting while climbing a slope.
  • Page 106 If you begin rolling backwards: Keep weight up slope. 2WD: Never apply the rear brake while rolling backwards. Apply the front brake. 4WD: Apply both front and rear brakes gradually. When fully stopped, shift to the parking position “P”. When fully stopped, apply front brake as well, and then lock parking brake.
  • Page 107 If the slope is not too steep and you have good footing, you may be able to walk the ATV back down slope . Make sure your intended path is clear in case you lose control of the ATV. If you decide you can walk the ATV safely: 1.

  • Page 108: Riding Down Slope

    RIDING DOWN SLOPE When riding your ATV down slope, shift your Whenever possible, ride your ATV straight down weight as far to the rear and up slope side of the slope. Avoid sharp angles which could allow the ATV as possible. Move back on the seat and sit ATV to tip or roll over.

  • Page 109: Parking

    PARKING Always choose a level place to park. After Always check the terrain carefully before bringing your ATV to a stop, hold the brakes you start down any slope. while you shift into park position. Then set the Shift your weight backward. parking brake and turn the ignition switch OFF.

  • Page 110: What To Do If

    WHAT TO DO IF If your ATV can't make it up a slope you are This section is designed to be a reference guide trying to climb: only. Be sure to read each section on riding techniques completely. Turn the ATV around if you still have forward speed.

  • Page 111: Periodic Maintenance And Adjustment

    Have KYMCO dealer perform service if you PERIODIC MAINTENANCE AND are not familiar with machine service. ADJUSTMENT Periodic inspection, adjustment and lubrication TOOL KIT/TOOL KIT COMPARTMENT will keep your machine in the safest and most The tool kit is stored in the tool kit compartment efficient condition possible.
  • Page 112 The tools in the kit are sufficient to perform WARNING routine maintenance and simple repairs. Any POTENTIAL HAZARD extensive work requiring additional tools should be performed by your authorized KYMCO Operating this ATV with improper dealer. modifications. The tool kit includes the following items:...

  • Page 113: Periodic Maintenance/Lubrication

    PERIODIC MAINTENANCE/LUBRICATION INITIAL EVERY WHICHEVER COMES FIRST 1200 ITEM 1000 2000 ROUTINE MONTH ! Replace (Warm engine before draining). Engine oil Clean. *Oil strainer Replace if necessary. Engine oil filter cartridge ! Replace Check oil level/oil leakage Final gear oil Replace every 12 months.
  • Page 114 INITIAL EVERY WHICHEVER COMES FIRST 1200 ITEM 1000 2000 ROUTINE MONTH Check operation and brake fluid. *Brake Replace brake pad if necessary. Check coolant leakage. Replace if necessary. *Coolant Replace coolant every 24 months. Check operation. *V-belt Replace if damage or excessive wear. Check leakage.
  • Page 115 *Knuckle shafts/ ! Lubricate every 6 months. Steering shaft Check all chassis fittings and fasteners. *Fittings and Fasteners Correct if necessary. : It is recommended that these items be serviced by a KYMCO dealer. ** : Lithium soap base grease.

  • Page 116: Engine Oil

    ENGINE OIL 1.Engine oil level measurement A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Check the oil level through the inspection window. D. The oil level should be between the maximum (H) and minimum (L) marks.
  • Page 117 2-1. Engine oil replacement and oil filter cleaning A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Place a container under the engine. D. Remove the oil fill cap (1) and oil filter cap (2) to drain the oil.
  • Page 118 H. Fill the engine with oil and install the oil fill E. Clean the oil strainer with solvent. cap. F. Inspect the O-ring and replace if damaged. G. Reinstall the O-ring, oil strainer, compression Recommended oil: see page 146 spring and oil filter cap. Tighten the oil filter Oil quantity: cap to specification.
  • Page 119 2-2. Engine oil replacement (with or without oil filter cartridge replacement) A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Place a container under the engine. D. Remove the oil fill cap (1) and drain plug/washer (2) to drain the oil.
  • Page 120 NOTE: Skip steps E to I if the oil filter cartridge is not being replaced. E. Remove the three fasteners (3) and then remove right side cover (4). F. Remove the oil filter cartridge (5) with an oil cartridge wrench. (3) Fasteners (4) Right side cover (5) Oil filter cartridge...
  • Page 121 G. Apply a light coat of clean engine oil to the O-ring (6) of the new oil filter cartridge. NOTE: An oil cartridge wrench is available at a nearby KYMCO dealer NOTE: Make sure the O-ring is seated properly. H. Install the new oil filter cartridge with an oil...
  • Page 122 I. Install right side cover. L. Start the engine and warm it up for several minutes. While warming up, check for oil J. Reinstall the drain plug/washer and tighten leakage. If oil leakage is found, turn the the drain plug to the specified torque. engine off immediately and check for the cause.

  • Page 123: Final Gear Oil

    FINAL GEAR OIL Change the oil in the final gear case when specified by the Maintenance Schedule. Change the oil with the final gear case warm, and the ATV on level ground to assure complete and rapid draining. Final gear oil replacement 1.
  • Page 124 3. Remove the oil filler cap (5), then remove 7. Install the skid plate. the drain plug/washer. 4. After the oil has completely drained, reinstall the drain plug/washer. CAUTION: Tightening torque Drain plug: 20 N-m (2 kgf-m, 15 lbf-ft) Be sure no foreign material enters the gear case.

  • Page 125: Differential Gear Oil

    DIFFERENTIAL GEAR OIL Change the oil in the differential gear case when specified by the Maintenance Schedule. Change the oil with the differential gear case warm, and the ATV on level ground to assure complete and rapid draining. Differential gear oil replacement 1.
  • Page 126 3. Remove the drain plug. 4. After the oil has completely drained, reinstall the drain plug/washer. Tightening torque Drain plug: 32 N-m (3.2 kgf-m, 23 lbf-ft) 5. Fill the gear case with the recommended oil. CAUTION: Recommended oil : SAE 80 Be sure no foreign material enters the gear Oil quantity : case.

  • Page 127: Spark Plug Inspection

    Do not attempt to diagnose such problems yourself. Instead, take the machine to a KYMCO dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.

  • Page 128: Spark Arrester

    SPARK ARRESTER Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the three bolts (1), the spark arrester (2) and the gasket (3) from the muffler. (1) Bolts (2) Spark arrester (3) Gasket...
  • Page 129 WARNING 2. Use a brush to remove carbon deposits from POTENTIAL HAZARD the spark arrester screen. Be careful to avoid Improper cleaning of the spark arrester. damaging the spark arrester screen. The Hot exhaust system. spark arrester must be free of breaks and holes.

  • Page 130: Air Filter Cleaning

    AIR FILTER CLEANING The air cleaner accumulates dust and must be cleaned periodically. If the ATV is ridden in dusty areas, the air cleaner must be cleaned at more frequent intervals than specified in the Maintenance Schedule. If the ATV is submerged in water, the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine.
  • Page 131 (10) (11) 5. Remove the outer air cleaner (7). 6. Remove the screw/washers (6) and remove the air cleaner assembly from the air cleaner holder (8). 7. Remove the inner air cleaner (9) and air cleaner screen (10) from the air cleaner guide (11).
  • Page 132 9. Gently wash the air cleaner in clean, non- 10. Soak the air cleaner an equivalent (gear oil: flammable (high flash point) solvent such as SAE 80 - 90) until saturated, then squeeze out ─ kerosene not gasoline. Allow the air cleaner the excess oil.

  • Page 133: Air Cleaner Housing Drain Tube

    AIR CLEANER HOUSING DRAIN TUBE The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.

  • Page 134: Idle Speed Adjustment

    IDLE SPEED ADJUSTMENT NOTE: A diagnostic tachometer must be used for this procedure. 1. Remove the seat (see page 43) 2. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min.

  • Page 135: Throttle Lever Adjustment

    THROTTLE LEVER ADJUSTMENT NOTE: Adjust the engine idling speed before adjusting the throttle lever free play. To adjust throttle free play: 1. Slide the rubber sleeve (1) back to expose the throttle cable adjuster (2). 2. Loosen the lock nut (3), then turn the adjuster to obtain the correct free play.

  • Page 136: Valve Clearance Adjustment

    If the be adjusted regularly. This adjustment however, indicator reaches the wear limit line, ask a should be left to a professional KYMCO service KYMCO dealer to replace the pads. technician. (1) Wear indicator...

  • Page 137: Rear Brake Pads Inspection

    If the indicator reaches the wear limit line, ask a WARNING KYMCO dealer to replace the pads. POTENTIAL HAZARD Brake fluid contacting the skink or eyes. WHAT CAN HAPPEN May cause irritation.
  • Page 138 (1) Lower level mark (Foot brake pedal) (1) Lower level mark (Hand brake lever) (2) Upper level mark (Foot brake pedal)

  • Page 139: Cooling System Inspection

    (page 126~127) , There is probably air in the brake system and it must be bled. See your authorized KYMCO dealer for this service. CAUTION: To prevent damage to the brake system, use only fluid from a sealed container. Never allow contaminants (dirt, water, etc.) to enter...
  • Page 140 You may use distilled water if rou NOTE: can not get soft water. 1. If water is added, have a KYMCO dealer check the antifreeze content of the coolant as soon as possible. 2. The radiator fan operation is completely automatic.

  • Page 141: Engine Overheating

    Should be serviced by your authorized KYMCO dealer when changing the coolant. Restart the engine. If the engine overheats again, ask a KYMCO dealer to inspect and/or repair the cooling system NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it...

  • Page 142: Wheel Removal

    WHEEL REMOVAL WHEEL INSTALLATION 1. Elevate the wheel by placing a suitable stand When reinstalling a wheel, tighten the wheel under the frame. nuts in a crisscross (rather than a circular) 2. Remove the nuts from the wheel. pattern. Be sure the tapered side of the wheel 3.
  • Page 143 NOTE: WARNING The arrow mark on the tire must point POTENTIAL HAZARD toward the rotating direction of the wheel. Installing wheels improperly. WHAT CAN HAPPEN A wheel may come loose, possibly leading to an accident. HOW TO AVOID THE HAZARD Carefully follow the instructions in this Owner's Manual when installing.

  • Page 144: Battery

    If battery. the battery seems weak, see your authorized KYMCO dealer for information on recharging or WHAT CAN HAPPEN Gases may explode and possibly cause replacement. If you replace the battery, choose one injury.

  • Page 145: Battery Remove

    Battery remove 1. Make sure the ignition switch is OFF. 2. Remove the seat (page 43) 3. Release the rings and remove the rubber band (1). 4. Disconnect the negative (-) terminal lead (2) from the battery first, then disconnect the positive (+) terminal lead (3).

  • Page 146: Fuse Replacement

    FUSE REPLACEMENT 2. Remove the seat (page 43) The fuse box (1) stored in the battery 3. Open the fuse box cap (2). compartment under the seat. 4. Pull the old fuse out of the fuse holder. To replace a fuse: 5.

  • Page 147: Headlight Beam Adjustment

    DRIVE SHAFT BOOTS Check the protective boots for holes or tears. CAUTION: If any damage is found, have them replaced by a It is advisable to have a KYMCO dealer make KYMCO dealer this adjustment. To adjust: Turn the ignition switch at "...

  • Page 148: Cable Inspection And Lubrication

    Inspect cables frequently. Replace damaged cables. Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a KYMCO dealer to replace them. Recommended lubricant: KYMCO chain and cable lube or SAE 10W40 motor oil...

  • Page 149: Troubleshooting

    The troubleshooting chart describes a WHAT CAN HAPPEN quick, easy procedure for making checks. If your Fuel can ignite or explode, causing severe machine requires any repair, take it to a KYMCO dealer. injury or property damage. HOW TO AVOID THE HAZARD...

  • Page 150: Troubleshooting Chart

    Check fluid, recharge, check connections. over slowly. Use electric starter. Engine turns Battery good. over quickly. Ask a KYMCO dealer to inspect. 3. Ignition Wipe clean with dry Adjust plug gap or cloth. Remove plug and No spark. replace plug.

  • Page 151: Cleaning And Storage

    CLEANING AND STORAGE CAUTION: Excessive water pressure may cause water A. CLEANING seepage and deterioration of wheel Frequent, thorough cleaning of your machine bearings, brakes, transmission seals and will not only enhance its appearance but will electrical devices. Many expensive repair improve its general performance and extend the bills have resulted from improper high useful life of many components.
  • Page 152 WARNING 7. Clean the seat with a vinyl upholstery POTENTIAL HAZARD cleaner to keep the cover pliable and Operation with wet brakes after washing. glossy. 8. Automotive type wax may be applied to all WHAT CAN HAPPEN painted and chrome plated surfaces. Avoid Wet brakes may have reduced stopping combination cleaner-waxes.

  • Page 153: Storage

    B. STORAGE WARNING Before storing your ATV for an extended time, be POTENTIAL HAZARD sure you thoroughly check the vehicle for Refueling this ATV or handling fuel needed repairs and have them corrected. improperly. Otherwise, the repairs may be forgotten by the time you remove the vehicle from storage.
  • Page 154 4. Remove the battery (page 135) And store it in WARNING an area protected from freezing temperatures POTENTIAL HAZARD and direct sunlight and out of the reach of Prolonged contact of fuel with the skin. children, slow charge the battery once a Breathing fuel vapor.

  • Page 155: Specifications

    SPECIFICATIONS MXU 500 Model Dimension: Overall length 2203 mm (88.12 in) Overall width 1223 mm (48.92 in) Overall height 1240 mm (49.6 in) Seat height 857 mm (34.28 in) Wheel base 1293 mm (51.72 in) Minimum ground clearance 235 mm (9.4 in)
  • Page 156 MXU 500 Model 110 F Engine oil/transmission oil/ rear final gear case oil: SAE 5W － SAE 10W 30 Type － SAE 10W 40 Engine oil classification: － SAE 20W 40 － SAE 20W 50 -1 0 40 C API Service SJ type or higher...
  • Page 157 MXU 500 Model Air filter: for engine Wet type element for V-belt compartment Dry type element Fuel: Type UNLEADED FUEL Tank capacity 17 L (3.57 lmp gal, 4.42 US gal) Reserve amount 2.3 L (0.48 lmp gal, 0.6 US gal)
  • Page 158 MXU 500 Model Suspension: Front Double wishbone Rear Swing arm Shock absorber: Front Coil spring/Oil damper Rear Coil spring/Oil damper Electrical: Ignition system C.D.I. Generator system A.C. magneto Battery type 12V, 18AH Tire: Type Tubeless Size: Front 25X8-12 Rear 25X10-12...

  • Page 159: Noise Regulation

    NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Some local laws and regulations prohibit the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 160: Maintenance Record

    MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work.

  • Page 161: Index

    INDEX Page Page ACCELERATING PUMP LEVER...42, 63 CABLE INSPECTION AND ACCESSORIES......72, 84, 85 LUBRICATION........138 ACCESSORY SOCKET......46 CHOKE KNOB.........41 AGE RECOMMENDATION......A CLEANING..........141 AIR CLEANER HOUSING DRAIN CLIMBING UP SLOPE ......92 TUBE............123 CONTENTS..........D AIR FILTER CLEANING ......120 CONTROL FUNCTIONS......17 APPAREL..........80 COOLANT..........
  • Page 162 Page Page ENGINE BREAK-IN........69 IDLE SPEED ADJUSTMENT ....124 ENGINE OIL........55,106 IGNITION SWITCH........17 ENGINE OVERHEATING......131 IMPORTANT NOTICES......A ENGINE SERIAL NUMBER...... 11 INSTRUMENTS AND INDICATOR....18 EXHAUST SYSTEM.........89 HANDLEBAR SWITCHES.....27, 31 Hazard switch...........29 FINAL GEAR OIL........56, 113 HEADLIGHT BEAM ADJUSTMENT ..137 FITTINGS AND FASTENERS....57 Headlight dimmer switch......28 FLAG POLE BRACKET......44...
  • Page 163 Page Page KEY IDENTIFICATION NUMBER..... 9 Odometer ..........22 OPERATION ........... 62 OWNER’S MANUAL Turn signal indicator......18, 19 STORAGE COMPARTMENT......45 LIGHTS...........57 LOADING........... 73, 84 LOCKING STEERING......37 Park indicator light........19 Low-range indicator light......19 PARKING ...........70, 99 PARKING BRAKE........36 Parking on a slope ........71 PARTS LOCATION........12 MODIFICATIONS........85 PERIODIC MAINTENANCE/...
  • Page 164 Page Page THROTTLE LEVER......33, 57 REAR BRAKE LEVER......35 THROTTLE LEVER ADJUSTMENT..125 RECOIL STARTER......32, 65 TIRES.............58 Reverse indicator light.......19 Tire wear limit.......... 60 RIDING DOWN SLOPE......98 RIDING YOUR ATV........75 TOOL KIT..........100 RIGHT HANDLEBAR SWITCH....31 TRAILER HITCH........44 2WD/4WD select switch......31 Tripmeter..........22 TROUBLESHOOTING ......
  • Page 165 KWANG YANG MOTOR CO.,LTD. NO.35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone : 886-7-3822526 FAX : 886-7-3950021 By KWANG YANG Motor Co., Ltd. First Edition, Jan 2006 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd.
  • Page 167 WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE AN NEVER USE APPROVED HELMET WITH DRUGS AND PROTECTIVE OR ALCOHOL GEAR NEVER operate : Without proper training or instruction. At speeds too fast for your skills or the conditions. Do not operate the vehicle after consuming ALCOHOL OR DRUGS.

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