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Yamaha FJR1300R Manuals
Manuals and User Guides for Yamaha FJR1300R. We have
3
Yamaha FJR1300R manuals available for free PDF download: Service Manual, Owner's Manual, Assembly Manual
Yamaha FJR1300R Service Manual (572 pages)
Yamaha Motorcycles Service manual
Brand:
Yamaha
| Category:
Motorcycle
| Size: 20.81 MB
Table of Contents
Periodic Checks and
4
General Information
5
Specifications
5
Table of Contents
7
Periodic Checks and Adjustments
5
Chassis
5
Engine
5
Cooling System
5
Fuel Injection System
5
Electrical System
5
Troubleshooting
17
Chapter 1 General Information
19
Motorcycle Identification
19
Vehicle Identification Number
19
Model Code
19
Features
20
Outline
20
Fi System
21
Components
23
Fuel Injection System
35
Three-Way Catalytic Converter System
44
Air Induction System
48
Components
49
Important Information
53
Preparation for Removal and Disassembly
53
Replacement Parts
53
Gaskets, Oil Seals and O-Rings
53
Lock Washers/Plates and Cotter Pins
54
Bearings and Oil Seals
54
Circlips
54
Checking the Connections
55
Special Tools
56
Chapter 2 Specifications
61
Spec
61
General Specifications
61
Engine Specifications
62
Chassis Specifications
71
Electrical Specifications
75
Conversion Table
78
General Tightening Torque Specifications
78
Tightening Torques
79
Lubrication Points and Lubricant Types
85
Engine Lubrication Points and Lubricant Types
85
Chassis Lubrication Points and Lubricant Types
87
Oil Flow Diagrams
88
Cooling System Diagrams
98
Cable Routing
102
Chapter 3 Periodic Checks and Adjustments
117
Introduction
117
Periodic Maintenance Chart for the Emission Control System
117
General Maintenance and Lubrication Chart
117
Chk Adj
117
Seats and Fuel Tank
120
Seats
120
Fuel Tank
121
T-Bar
122
Removing the Fuel Tank
123
Removing the Fuel Pump
123
Installing the Fuel Pump
124
Installing the Fuel Hose
124
Installing the T-Bar
124
Air Filter Case
125
Cowlings and Covers
127
Cowlings
127
Covers
131
Engine
132
Adjusting the Valve Clearance
132
Synchronizing the Throttle Bodies
138
Adjusting the Engine Idling Speed
141
Adjusting the Throttle Cable Free Play
142
Checking the Spark Plugs
144
Checking the Ignition Timing
145
Measuring the Compression Pressure
147
Checking the Engine Oil Level
149
Changing the Engine Oil
151
Measuring the Engine Oil Pressure
153
Adjusting the Clutch Lever
155
Checking the Clutch Fluid Level
155
Bleeding the Hydraulic Clutch System
156
Cleaning the Air Filter Element
158
Checking the Throttle Body Joints
159
Checking the Fuel and Vacuum Hoses
160
Checking the Crankcase Breather Hose
160
Checking the Exhaust System
161
Checking the Coolant Level
162
Checking the Cooling System
163
Changing the Coolant
164
Chassis
167
Adjusting the Front Brake
167
Adjusting the Rear Brake
168
Checking the Brake Fluid Level
169
Checking the Brake Pads
170
Adjusting the Rear Brake Light Switch
171
Checking the Brake Hoses
171
Bleeding the Hydraulic Brake System
172
Adjusting the Shift Pedal
173
Checking the Final Drive Oil Level
174
Changing the Final Drive Oil
175
Checking and Adjusting the Steering Head
175
Checking the Front Fork
177
Adjusting the Front Fork Legs
178
Adjusting the Rear Shock Absorber Assembly
180
Checking the Tires
182
Checking the Wheels
183
Checking and Lubricating the Cables
184
Lubricating the Levers and Pedals
184
Lubricating the Sidestand
184
Lubricating the Centerstand
185
Lubricating the Rear Suspension
185
Electrical System
186
Checking and Charging the Battery
186
Checking the Fuses
191
Replacing the Headlight Bulbs
193
Adjusting the Headlight Beams
194
Chapter 4 Chassis
197
Front Wheel and Brake Discs
197
Removing the Front Wheel
199
Checking the Front Wheel
199
Checking the Brake Discs
201
Installing the Front Wheel
202
Adjusting the Front Wheel Static Balance
203
Chas
197
Rear Wheel and Brake Disc
205
Removing the Rear Wheel
207
Checking the Rear Wheel
207
Installing the Rear Wheel
208
Adjusting the Rear Wheel Static Balance
208
Front and Rear Brakes
209
Front Brake Pads
209
Rear Brake Pads
210
Replacing the Front Brake Pads
211
Replacing the Rear Brake Pads
213
Front Brake Master Cylinder
216
Rear Brake Master Cylinder
219
Disassembling the Front Brake Master Cylinder
222
Disassembling the Rear Brake Master Cylinder
222
Checking the Front and Rear Brake Master Cylinders
223
Assembling and Installing the Front Brake Master Cylinder
224
Assembling the Rear Brake Master Cylinder
226
Front Brake Calipers
229
Rear Brake Caliper
231
Disassembling the Front Brake Calipers
233
Checking the Front and Rear Brake Calipers
235
Assembling and Installing the Front Brake Calipers
236
Assembling and Installing the Rear Brake Caliper
238
Hydraulic Clutch
242
Clutch Master Cylinder
242
Disassembling the Clutch Master Cylinder
244
Checking the Clutch Master Cylinder
246
Assembling and Installing the Clutch Master Cylinder
247
Clutch Release Cylinder
250
Disassembling the Clutch Release Cylinder
251
Checking the Clutch Release Cylinder
253
Assembling and Installing the Clutch Release Cylinder
253
Front Fork
256
Removing the Front Fork Legs
259
Disassembling the Front Fork Legs
259
Checking the Front Fork Legs
261
Assembling the Front Fork Legs
262
Installing the Front Fork Legs
266
Handlebars
268
Left Handlebar
268
Right Handlebar
269
Removing the Handlebars
270
Checking the Handlebars
270
Installing the Handlebars
271
Steering Head
274
Removing the Lower Bracket
276
Checking the Steering Head
276
Installing the Steering Head
277
Rear Shock Absorber Assembly and Relay Arm
279
Handling the Rear Shock Absorber
281
Disposing of a Rear Shock Absorber
281
Removing the Rear Shock Absorber Assembly
281
Checking the Rear Shock Absorber Assembly
282
Checking the Connecting Arm and Relay Arm
282
Installing the Relay Arm
283
Installing the Rear Shock Absorber Assembly
283
Swingarm
284
Removing the Swingarm
286
Checking the Swingarm
286
Installing the Swingarm
287
Shaft Drive
289
Troubleshooting
289
Checking the Final Drive Oil for Contamination and Checking the Shaft Drive for Leaks
292
Measuring the Ring Gear Backlash
293
Adjusting the Ring Gear Backlash
294
Measuring the Ring-Gear-To-Stopper-Bolt Clearance
295
Adjusting the Ring-Gear-To-Stopper-Bolt Clearance
295
Removing the Left Footrest Bracket
301
Disassembling the Final Drive Assembly
301
Removing and Installing the Ring Gear Bearings
302
Aligning the Final Drive Pinion Gear and Ring Gear
304
Checking the Drive Shaft
309
Installing the Universal Joint and Final Drive Assembly
309
Chapter 5 Engine
310
Mufflers and Exhaust Pipe Assembly
310
Leads and Hoses
311
Engine
311
Installing the Engine
315
Eng
310
Camshafts
317
Cylinder Head Cover
317
Camshafts
318
Removing the Camshafts
320
Checking the Camshafts
321
Checking the Camshaft Sprockets
322
Checking the Timing Chain Tensioner
323
Installing the Camshafts
323
Cylinder Head
328
Removing the Cylinder Head
329
Checking the Cylinder Head
329
Installing the Cylinder Head
330
Valves and Valve Springs
332
Removing the Valves
333
Checking the Valves and Valve Guides
334
Checking the Valve Seats
336
Checking the Valve Springs
338
Checking the Valve Lifters
339
Installing the Valves
340
Generator and Starter Clutch
342
Generator Rotor and Starter Clutch
342
Stator Assembly
344
Removing the Generator
345
Removing the Starter Clutch
346
Checking the Starter Clutch
346
Installing the Starter Clutch
347
Installing the Generator
347
Pickup Coil Rotor
349
Removing the Pickup Coil Rotor
351
Installing the Pickup Coil Rotor
351
Clutch
353
Clutch Cover
353
Clutch
354
Removing the Clutch
356
Checking the Friction Plates
357
Checking the Clutch Plates
358
Checking the Clutch Spring Plate
358
Checking the Clutch Housing
358
Checking the Clutch Boss
359
Checking the Pressure Plate
359
Checking the Clutch Push Rods
359
Checking the Primary Driven Gear
359
Installing the Clutch
360
Shift Shaft
363
Checking the Shift Shaft
365
Checking the Stopper Lever
365
Installing the Shift Shaft
365
Oil Pan and Oil Pump
367
Oil Pump
369
Removing the Oil Pan
370
Checking the Oil Pump
370
Checking the Relief Valve
371
Checking the Oil Delivery Pipes
371
Checking the Oil Strainer
371
Assembling the Oil Pump
371
Installing the Oil Pump
372
Installing the Oil Strainer
372
Installing the Oil Pan
372
Middle Gear
374
Removing the Middle Gear
378
Disassembling the Middle Drive Shaft Assembly
379
Disassembling the Middle Driven Shaft Assembly
379
Checking the Middle Drive Shaft Assembly
379
Checking the Middle Driven Shaft Assembly
380
Assembling the Middle Drive Shaft Assembly
380
Assembling the Middle Driven Shaft Assembly
380
Installing the Middle Drive Shaft Assembly
381
Installing the Middle Driven Shaft Assembly
382
Measuring the Middle Gear Backlash
383
Adjusting the Middle Gear Backlash
384
Aligning the Middle Gear
387
Crankcase
390
Disassembling the Crankcase
394
Checking the Crankcase
395
Checking the Bearings and Oil Seals
395
Checking the Timing Chain and Oil Pump Drive Chain
396
Assembling the Crankcase
396
Removing the Connecting Rods and Pistons
401
Checking the Cylinders and Pistons
402
Checking the Piston Rings
403
Checking the Piston Pins
404
Checking the Connecting Rods
406
Installing the Connecting Rods and Pistons
408
Crankshaft
412
Removing the Crankshaft
413
Checking the Crankshaft
413
Installing the Crankshaft
416
Transmission
417
Removing the Transmission
423
Checking the Shift Forks
423
Checking the Shift Drum Assembly
424
Checking the Transmission
424
Installing the Transmission
426
Balancers
427
Front Balancer
427
Rear Balancer
428
Checking the Balancer
429
Installing the Front Balancer
429
Installing the Rear Balancer
431
Chapter 6 Cooling System
434
Cool
434
Radiator
434
Checking the Radiator
436
Installing the Radiator
437
Oil Cooler
438
Checking the Oil Cooler
439
Installing the Oil Cooler
439
Thermostat
441
Checking the Thermostat
443
Assembling the Thermostat Assembly
444
Installing the Thermostat Assembly
444
Water Pump
445
Disassembling the Water Pump
448
Checking the Water Pump
448
Assembling the Water Pump
449
Installing the Water Pump
451
Chapter 7 Fuel Injection System
452
Wiring Diagram
453
Ecu's Self-Diagnostic Function
454
Substitute Characteristics Operation Control (Fail-Safe Action)
458
Troubleshooting
459
Throttle Bodies
484
Checking the Injector
488
Checking the Throttle Body
488
Checking the Pressure Regulator
488
Checking the Fuel Pump and Pressure Regulator Operation
489
Air Induction System
491
Air Injection
491
Air Cut-Off Valve
491
Air Induction System Diagrams
492
Air Cut-Off Valve Assembly and Air Induction System Hoses
493
Reed Valves
494
Checking the Air Induction System
495
Canister (for California Only)
496
Chapter 8
497
Elec
497
Electrical Components
497
Checking Switch Continuity
499
Checking the Switches
500
Checking the Bulbs and Bulb Sockets
502
Types of Bulbs
502
Checking the Condition of the Bulbs
502
Checking the Condition of the Bulb Sockets
504
Ignition System
505
Circuit Diagram
505
Troubleshooting
506
Circuit Diagram
510
Starting Circuit Cut-Off System Operation
511
Troubleshooting
512
Starter Motor
516
Checking the Starter Motor
519
Assembling the Starter Motor
521
Charging System
522
Circuit Diagram
522
Troubleshooting
523
Lighting System
525
Circuit Diagram
525
Troubleshooting
526
Checking the Lighting System
528
Signaling System
532
Circuit Diagram
532
Troubleshooting
534
Checking the Signaling System
535
Cooling System
542
Circuit Diagram
542
Troubleshooting
543
Fuel Injection System
547
Circuit Diagram
547
Troubleshooting
548
Checking the Fuel Pump
554
Checking and Adjusting the Throttle
555
Position Sensor
555
Windshield Drive System
559
Circuit Diagram
559
Troubleshooting
562
Chapter 9
562
Engine
562
Fuel System
562
Starting Problems
562
Incorrect Engine Idling Speed
563
Engine
563
Fuel System
563
Trbl Shtg
563
Electrical Systems
563
Poor Medium-And-High-Speed Performance
564
Engine
564
Fuel System
564
Faulty Gear Shifting
564
Shifting Is Difficult
564
Shift Pedal Does Not Move
564
Jumps out of Gear
564
Faulty Clutch
565
Clutch Slips
565
Clutch Drags
565
Overheating
565
Engine
565
Cooling System
565
Fuel System
565
Chassis
565
Electrical Systems
565
Poor Braking Performance
566
Faulty Front Fork Legs
566
Leaking Oil
566
Malfunction
566
Unstable Handling
567
Faulty Lighting or Signaling System
567
Headlight Does Not Light
567
Headlight Bulb Burnt out
567
Tail/Brake Light Does Not Light
567
Tail/Brake Light Bulb Burnt out
567
Turn Signal Does Not Light
567
Turn Signal Blinks Slowly
567
Turn Signal Remains Lit
567
Turn Signal Blinks Quickly
568
Horn Does Not Sound
568
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Yamaha FJR1300R Owner's Manual (119 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 8.11 MB
Table of Contents
Table of Contents
7
Important Manual Information
5
Safety Information
8
Safe Riding
9
Safety Information
10
Protective Apparel
11
Modifications
11
Loading and Accessories
11
Safety Information
11
Safety Information
12
Gasoline and Exhaust Gas
13
Location of Important Labels
15
Description
18
Left View
19
Right View
20
Controls and Instruments
21
Instrument and Control Functions
22
Main Switch/Steering Lock
23
Instrument and Control Functions
24
Indicator and Warning Lights
24
Speedometer
25
Tachometer
25
Multi-Function Display
26
Handlebar Switches
28
Hazard Switch
29
Clutch Lever
29
Shift Pedal
30
Brake Lever
31
Brake Pedal
31
Fuel Tank Cap
32
Fuel
33
Catalytic Converter
34
Seats
34
Storage Compartment
35
Adjusting the Front Fork
35
Adjusting the Shock Absorber Assembly
37
Matching the Front and Rear Suspension Settings
39
Locks for the Optional Side Cases and Travel Trunk
40
Sidestand
40
Ignition Circuit Cut-Off System
41
Pre-Operation Checks
43
Pre-Operation Check List
44
Operation and Important Riding Points
47
Operation and Important Riding Points
49
Engine Break-In
51
Periodic Maintenance and Minor Repair
53
Owner's Tool Kit
54
Periodic Maintenance
54
Periodic Maintenance Chart for the Emission Control System
56
General Maintenance and Lubrication Chart
57
Removing and Installing Panels
61
Checking the Spark Plugs
63
Specifications
64
Tors
64
Canister (for California Only)
65
Engine Oil and Oil Filter Cartridge
66
Final Gear Oil
69
Checking the Coolant Level
70
Cleaning the Air Filter Element
72
Adjusting the Throttle Cable Free Play
73
Adjusting the Valve Clearance
74
Tires
74
Accessories and Replacement Parts
77
Cast Wheels
77
Adjusting the Brake Pedal Position
78
Clutch Lever Free Play
78
Adjusting the Rear Brake Light Switch
79
Checking the Front and Rear Brake Pads
79
Checking the Brake and Clutch Fluid Levels
80
Changing the Brake and Clutch Fluids
82
Checking and Lubricating the Cables
82
Checking and Lubricating the Throttle Grip and Cable
82
Checking and Lubricating the Brake and Shift Pedals
83
Checking and Lubricating the Brake and Clutch Levers
84
Checking and Lubricating the Centerstand and Sidestand
84
Lubricating the Rear Suspension
85
Checking the Front Fork
86
Checking the Steering
86
Checking the Wheel Bearings
87
Battery
88
Replacing the Fuses
89
Replacing a Headlight Bulb
90
Replacing a Tail/Brake Light Bulb
92
Replacing a Turn Signal Light Bulb
92
Troubleshooting
92
Troubleshooting Charts
93
Motorcycle Care and Storage
95
Specifications
101
Specifications
102
Consumer Information
106
Identification Numbers
107
Key Identification Number
107
Vehicle Identification Number
107
Consumer Information
108
Model Label
108
Reporting Safety Defects
109
Motorcycle Noise Regulation
110
Maintenance Record
111
Yamaha Motor Corporation, U.s.a. Street and Enduro Motorcycle Limited Warranty
113
Yamaha Extended Service (Y.e.s.)
115
Yamaha FJR1300R Assembly Manual (93 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 3.28 MB
Table of Contents
Avant-Propos
2
Symbols Used in the Assembly Manual
4
Symbole in der Anleitung
5
Parts Location
10
Emplacement des Pièces
10
Ubicación de las Piezas
11
Setup Procedures
21
Procedimientos de Ajuste
21
Roue Avant
24
Ruota Anteriore
25
Rueda Delantera
25
Front Brake Hose
28
Rear View Mirrors
28
Cable Routing
34
Cheminement des Câbles
34
Colocación de Los Cables
35
Adjustments and Predelivery Service
38
Checking the Engine Oil Level
40
Contrôle du Niveau D'huile Moteur
40
Comprobación del Nivel de Aceite del Motor
41
Checking the Final Gear Oil Level
42
Checking the Coolant Level
42
Adjusting the Front Brake
46
Adjusting the Rear Brake
48
Checking the Brake Fluid Level
52
Contrôle du Niveau de Liquide de Frein
52
Bleeding the Hydraulic Brake System
54
Adjusting the Clutch Lever
56
Réglage du Levier D'embrayage
56
Checking the Clutch Fluid Level
58
Bleeding the Hydraulic Clutch System
60
Adjusting the Front Fork Legs
62
Adjusting the Rear Shock Absorber Assembly
64
Adjusting the Headlight Beams
68
Réglage du Faisceau des Phares
68
Standard Equipment
72
Équipement Standard
72
Owner's Tool Kit
74
Trousse de Réparation
74
Juego de Herramientas
75
Tightening Torque
76
Couples de Serrage
79
Coppia DI Serraggio
85
Torsión de Apriete
88
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