Location of important labels OWNER’S MANUAL Safety information Description Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment Motorcycle care and storage Specifications MOTORCYCLE Consumer information MTN690 (MT-07) Index BAT-28199-EZ...
Page 2
EAU46094 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
Page 3
Welcome to the Yamaha world of motorcycling! As the owner of the MTN690, you are benefiting from Yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Page 4
Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Page 6
Table of contents Location of important labels... 1-1 Auxiliary DC connector ....4-23 Checking the engine idling Sidestand ........4-23 speed ........7-15 Safety information......2-1 Ignition circuit cut-off system ..4-24 Checking the throttle grip free Helmets .......... 2-5 play..........7-16 For your safety – pre-operation Valve clearance......
Page 7
Table of contents Checking the front fork....7-28 Checking the steering ....7-29 Checking the wheel bearings ..7-29 Battery ...........7-29 Replacing the fuses.......7-31 Vehicle lights .........7-32 Replacing a license plate light bulb ..........7-32 Supporting the motorcycle....7-33 Troubleshooting ......7-33 Troubleshooting chart ....7-35 Motorcycle care and storage ..8-1 Matte color caution ......8-1 Care ..........8-1 Storage ..........8-3...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
Page 9
Location of important labels BM5-21659-01 100kPa=1bar kPa,psi kPa,psi 225,33 250,36 225,33 250,36 BM5-21668-00 4AA-22259-40...
Safety information Never operate a motorcycle with- pears to be very effective in reduc- EAU1028C out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
Page 11
Safety information Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- ...
Page 12
Safety information Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind: Cargo and accessory weight monoxide, a deadly gas.
Page 13
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
Safety information Remove all loose items from the operator and may limit control EAUU0033 Helmets ability, therefore, such accesso- motorcycle. Operating this vehicle without an ap- Check that the fuel cock (if ries are not recommended. proved motorcycle helmet increases ...
Page 15
Safety information Correct usage ZAUU0004 ZAUU0006 ZAUU0003 Full-type: use only for riding at low Wrong usage to mid-range speeds ZAUU0005 ZAUU0007 Full-face-type: use for riding at Types of helmets and their usage Half-type: use only for riding at low mid-range to high speeds speeds...
Do not place near magnets. Yamaha dealer to have them re-regis- Do not place near items that tered. 1. Code re-registering key (red bow) 2. Standard keys (black bow) transmit electrical signals.
Instrument and control functions EAU10474 EAU84031 EAU73800 Main switch/steering lock LOCK All electrical circuits are supplied with The steering is locked and all electrical power and the vehicle lights are turned systems are off. The key can be re- on. The engine can be started. The key moved.
2. Turn. then remain on until the engine is start- 7. Right turn signal indicator light “ ” ed. Otherwise, have a Yamaha dealer Push the key in and turn it to “OFF”. 8. Coolant temperature warning light “ ”...
Page 22
EAU88920 Engine trouble warning light “ ” stop the engine and have a Yamaha the vehicle as soon as possible. This warning light comes on if a prob- dealer check the vehicle. lem is detected in the engine or other EAU91860 vehicle control system.
2. Speedometer EAU92550 3. Tachometer the vehicle and all keys to a 4. Transmission gear display Yamaha dealer to have the stan- 5. Clock dard keys re-registered. The multi-function meter functions are 6. Fuel meter controlled using “TRIP/INFO”...
Page 24
Do not operate the engine in the ta- circuit, the fuel level segments will flash switch until the display units chan- chometer red zone. repeatedly. If this occurs, have a Red zone: 10000 r/min and above Yamaha dealer check the vehicle. EAU86831 EAU86841 Speedometer Fuel meter EAU90820 Eco indicator The speedometer shows the vehicle’s...
Page 25
Instrument and control functions Avoid high engine speeds during 3. Push the “INFO” switch and the EAU92211 Multi-function display acceleration. minute digits start flashing. Travel at a constant speed. 4. Use the “TRIP” switch to set the Select the transmission gear that minutes.
Page 26
Instrument and control functions Push the “TRIP” switch to change the To reset a tripmeter, change the dis- EAU92241 Instantaneous fuel consumption display in the following order: play to the tripmeter you want to reset, display and while the digits are flashing, push ODO →...
Page 27
Instrument and control functions can be set to either “AVE_ _._ km/L” or EAU90900 Coolant temperature display “AVE_ _._ L/100 km”, or “AVE_ _._ When traveling under 10 km/h (6 mi/h), MPG” when using miles. To switch the “_ _._” is displayed. fuel consumption measurement units, push the “TRIP”...
Page 28
Instrument and control functions EAU90923 EAU92261 Air temperature display Brightness control mode There are 4 brightness level settings. 1. Air temperature display 1. Brightness level display This display shows the air temperature The brightness level of the multi-func- from –9 °C to 99 °C in 1 °C increments. tion meter unit panel can be adjusted.
Instrument and control functions Right EAU1234R EAU12461 Handlebar switches Turn signal switch “ ” To signal a right-hand turn, push this Left switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen- ter position.
Instrument and control functions used in case of an emergency or to EAU12823 Clutch lever warn other drivers when your vehicle is stopped where it might be a traffic haz- ard. The hazard lights can be turned on or off only when the key is in the “ON” po- sition.
Instrument and control functions EAU12876 EAU26827 EAU12944 Shift pedal Brake lever Brake pedal The brake lever is located on the right 1 1 1 side of the handlebar. To apply the 1 1 1 front brake, pull the lever toward the throttle grip.
Instrument and control functions EAU63041 The ABS performs a self-diagnos- The Yamaha ABS (Anti-lock Brake 1 1 1 tic test each time the vehicle first System) features a dual electronic con- starts off after the key is turned to trol system, which acts on the front and “ON”...
Instrument and control functions EAU13077 EAU13222 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10882 WARNING not properly closed and locked.
Page 34
NOTICE Use only unleaded gasoline. The use EAU86081 of leaded gasoline will cause severe Your Yamaha engine was designed to damage to internal engine parts, use unleaded gasoline with a research such as the valves and piston rings, octane number of 90 or higher. If en- as well as to the exhaust system.
Instrument and control functions EAU86160 EAU13435 Fuel tank overflow hose Catalytic converter See page 7-10 for canister information. The exhaust system contains catalytic converter(s) to reduce harmful exhaust emissions. EWA10863 WARNING The exhaust system is hot after op- eration. To prevent a fire hazard or burns: ...
Instrument and control functions To install the passenger seat EAU83850 Seats 1. Insert the projections on the front of the passenger seat into the seat Passenger seat holders as shown, and then push the rear of the seat down to lock it To remove the passenger seat in place.
Instrument and control functions To install the rider seat EAU59981 Helmet holding cable 1. Fit the slot in the seat onto the pro- When removing the screwdriver, slide A helmet holding cable is located on jection on the frame cross mem- the screwdriver toward the “...
Instrument and control functions To release a helmet from the helmet EAU91870 Adjusting the shock absorber holding cable Make sure that the screwdriver is se- assembly 1. Remove the passenger seat. curely positioned between its holders, This shock absorber assembly is 2.
Page 39
Instrument and control functions Rebound damping force 3 2 1 Turn the adjusting screw in direction (a) 7 6 5 4 When turning the damping force ad- to increase the rebound damping for- juster in direction (b), it may turn be- yond stated specifications,...
Take the shock senger seat (page 4-18), remove the absorber assembly to a Yamaha straps from their hooks, and then in- dealer for any service. stall the seat with the straps hanging out.
EAU70641 EAU15306 Auxiliary DC connector Sidestand Yamaha dealer repair it if it does not This vehicle is equipped with an auxil- The sidestand is located on the left function properly. iary DC connector. Consult your side of the frame.
Instrument and control functions EAU44895 Ignition circuit cut-off system This system prevents in-gear engine starts unless the clutch lever is pulled and the sidestand is up. Also, it will stop the running engine should the sidestand be lowered while the trans- mission is in gear.
Page 43
The neutral switch may not be working. 6. Move the sidestand up. The motorcycle should not be ridden until 7. Pull the clutch lever. checked by a Yamaha dealer. 8. Shift transmission into gear. 9. Move the sidestand down. Does the engine stall? The sidestand switch may not be working.
• If necessary, add recommended coolant to specified level. 7-13 Coolant • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary. 7-21, 7-21 •...
Page 45
• Make sure that operation is smooth. • Check throttle grip free play. 7-16, 7-26 Throttle grip • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 7-25 •...
Page 46
• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-23 • If system is not working correctly, have Yamaha dealer check vehicle.
ECA10311 NOTICE there is a control or function you do not between 0 and 1600 km (1000 mi). For understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of EWA10272 lowing material carefully.
Yamaha dealer check the vehicle. tion. Turn the vehicle power off To start the engine 3. Shift the transmission into the and then back on again to cancel 1.
Operation and important riding points EAUN0073 EAU16674 ECA10261 Shifting NOTICE ECAN0072 Even with the transmission in NOTICE the neutral position, do not Do not ride through deep water, oth- coast for long periods of time erwise the engine may be damaged. with the engine off, and do not Avoid puddles because they may be tow the motorcycle for long dis-...
Operation and important riding points 4. After starting out, close the throt- The neutral indicator light should EAU16811 Tips for reducing fuel con- tle, and at the same time, quickly come on and then the clutch lever sumption pull the clutch lever in. can be released.
Operation and important riding points EAU17214 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10312 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
Tool kits If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you. 1. Tool kit The on–board tool kit is in the location shown. Also, an additional tool kit was handed out separately at the time of vehicle purchase.
For 31000 km or 30 months, repeat the maintenance intervals starting from 7000 km or 6 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the ser- vice.
Page 55
Periodic maintenance and adjustment INITIAL ODOMETER READINGS ANNUAL 1000 km 7000 km 13000 km 19000 km 25000 km ITEM ROUTINE CHECK 1 month 6 months 12 months 18 months 24 months • Check control system for dam- Evaporative emis- √ √...
1/2 turn past finger tight. However, the Yamaha dealer. Since heat and depos- with a wire thickness gauge and, if spark plug should be tightened to the its will cause any spark plug to slowly necessary, adjusted to specification.
Periodic maintenance and adjustment EAU36113 EAU60474 Canister Engine oil and oil filter car- 1 1 1 tridge The engine oil level should be checked 1 1 1 before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
Page 62
Periodic maintenance and adjustment An oil filter wrench is available at a Yamaha dealer. 6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 1. Engine oil filler cap 1. Engine oil drain bolt 2.
Page 63
Periodic maintenance and adjustment Recommended engine oil: See page 9-1. Oil quantity: Oil change: 2.30 L (2.43 US qt, 2.02 Imp.qt) With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt) Be sure to wipe off spilled oil on any 1.
We form the periodic maintenance chart. gine off and have a Yamaha dealer teams of specialists in the fields of me- check the vehicle. Recommended coolant:...
Page 65
The coolant must be changed at the in- 1 1 1 tervals specified in the periodic main- tenance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is 1. Coolant reservoir cap hot.
Yamaha dealer. placed at the intervals specified in the periodic maintenance and lubrication Engine idling speed: chart. Have a Yamaha dealer replace 1250–1450 r/min the air filter element more frequently if you are riding in unusually wet or dusty areas. However, the air filter check...
3.0–5.0 mm (0.12–0.20 in) proper tire pressure may cause se- Periodically check the throttle grip free vere injury or death from loss of play and, if necessary, have a Yamaha control. The tire air pressure must be dealer adjust it.
Page 68
The vehicle’s maximum load is the combined weight of the rider, pas- nail or glass fragments in it, or if the senger, cargo, and any accessories. sidewall is cracked, have a Yamaha dealer replace the tire immediately. EWA10512 WARNING Minimum tire tread depth (front and Never overload your vehicle.
Page 69
After extensive tests, only the tires list- surfaces until they have been ed below have been approved for this “broken in”. Therefore, it is ad- model by Yamaha. visable before doing any high- 7-18...
2. Loosen the locknut at the crank- 2 2 2 ride. If any damage is found, have case. a Yamaha dealer replace the wheel. Do not attempt even the 1 1 1 smallest repair to the wheel. A de- formed or cracked wheel must be replaced.
Yamaha dealer. 1. No brake lever free play There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
EAU22393 EAU66670 Checking the front and rear Checking the brake fluid level Yamaha dealer replace the brake pads brake pads Before riding, check that the brake fluid as a set. is above the minimum level mark.
Page 73
Periodic maintenance and adjustment Use only the specified brake flu- Rear brake fluid level goes down suddenly, have a Yamaha dealer check the cause before id; otherwise, the rubber seals may deteriorate, causing leak- further riding. age. Refill with the same type of 1 1 1 brake fluid.
EAU22734 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid every 2 years. In addition, checked before each ride and adjusted have the seals of the master cylinders if necessary.
Page 75
3. Tighten the axle nut, and then EAU59921 To adjust the drive chain slack tighten the locknuts to the speci- Consult a Yamaha dealer before ad- fied torques. justing the drive chain slack. 1 1 1 1. Loosen the locknut at each end of...
If a cable is wet areas. Service the drive chain as damaged or does not move smoothly, follows. have a Yamaha dealer check or re- place it. WARNING! Damage to the ECA10584 NOTICE outer housing of cables may result...
In pedals should be checked before each addition, the cable should be lubricat- ride, and the pedal pivots should be lu- ed by a Yamaha dealer at the intervals bricated if necessary. specified in the periodic maintenance Brake pedal chart.
EWA10732 Clutch lever WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
The swingarm pivots must be lubricat- ce and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.
If any free This model is equipped with a VRLA smoothly, have a Yamaha dealer play can be felt, have a Yamaha (Valve Regulated Lead Acid) battery. check the wheel bearings. dealer check or repair the steer- There is no need to check the electro- ing.
Page 81
To charge the battery 3. Fully charge the battery before installation. NOTICE: When in- Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to stalling the battery, be sure to have discharged. Keep in mind that the...
Periodic maintenance and adjustment 2. Remove the blown fuse, and then EAU59876 Replacing the fuses 8 9 10 install a new fuse of the specified The main fuse and the fuse boxes, amperage. WARNING! Do not which contain the fuses for the individ- use a fuse of a higher amperage ual circuits, are located under the rider rating than recommended to...
Fuel injection system fuse: check the fuses and then have a 4. License plate light unit 10.0 A Yamaha dealer check the vehicle. If the Backup fuse: license plate light does not come on, 2. Remove the license plate light 7.5 A...
However, should your motorcycle 5. Install the socket (together with Since this model is not equipped with a require any repair, take it to a Yamaha the bulb) by pushing it in, and then centerstand, use maintenance stands dealer, whose skilled technicians have turning it clockwise until it stops.
Page 85
Periodic maintenance and adjustment heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or prop- erty damage. 7-34...
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
Page 87
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
Be performance and extend the useful life those available in coin-operated sure to consult a Yamaha dealer for of many components. Washing, clean- car washers. ing, and polishing will also give you a advice on what products to use be- ...
Page 89
Motorcycle care and storage 2. Make sure all caps, covers, elec- 2. Wash the vehicle with a quality au- After washing trical couplers and connectors are tomotive-type detergent mixed 1. Dry the vehicle with a chamois or tightly installed. with cool water and a soft, clean absorbent towel, preferably mi- 3.
Motorcycle care and storage Make sure there is no lubricant 6. Touch up minor paint damage EAU83472 Storage caused by stones, etc. or wax on the brakes or tires. Always store the vehicle in a cool, dry If necessary, wash the tires with 7.
Page 91
Motorcycle care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.
These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number The vehicle identification number is The engine serial number is stamped stamped into the steering head pipe.
Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data.
Page 96
Yamaha will appropriate- ly manage the data. With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner 10-3...