EC300000
REGULAR INSPECTION AND ADJUSTMENTS
EC310062
MAINTENANCE INTERVALS
The following schedule is intended as a general guide to maintenance and lubrication. Bear in mind
that such factors as weather, terrain, geographical location, and individual usage will alter the
required maintenance and lubrication intervals. If you are a doubt as to what intervals to follow in
maintaining and lubricating your machine, consult your Yamaha dealer.
NOTE:
Replace earlier depending on the operating condition.
PISTON
Inspect and clean
3
Replace
PISTON PIN, SMALL END BEARING
Inspect
Replace
PISTON RING
Inspect
Replace
CYLINDER HEAD
Inspect and clean
Retighten
CYLINDER
Inspect and clean
Replace
Retighten
CLUTCH
Inspect and adjust
Replace
TRANSMISSION
Replace oil
Inspect transmission
Replace bearing
SHIFT FORK, SHIFT CAM, GUIDE BAR
Inspect
ROTOR NUT
Retighten
MUFFLER
Inspect
Clean
CRANK
Inspect and replace
CARBURETOR
Inspect, adjust and clean
Replace
SPARK PLUG
Inspect and clean
Replace
MAINTENANCE INTERVALS
After
Item
break-
Every
Every Every
1,000
race
500km
in
km
∂
∂
∂
∂
∂
∂
∂
∂
∂
∂
∂
∂
∂
(3,000 km)
∂
∂
∂
∂
∂
∂
∂
∂
∂
∂
∂
∂
(1,500 km)
∂
∂
∂
∂
∂
3-1
INSP
ADJ
As re-
Remarks
quired
Inspect crack
∂
∂
Check ring end gap
∂
Remove carbon
Check O-ring
Inspect score marks
Inspect wear
∂
Inspect housing, friction
plate, clutch plate and
spring
∂
Castrol R30
∂
∂
Inspect wear
∂
Inspect crack
∂
∂
Inspect jet needle clip
groove
∂
∂