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1-viii Table of Contents
Radiator Cooling Fan Relay Inspection............. 1F-10
Radiator Removal and Installation .................... 1F-11
Water Pump Inspection..................................... 1F-13
Specifications..................................................... 1F-13
Tightening Torque Specifications...................... 1F-13
Special Tools and Equipment ........................... 1F-13
Recommended Service Material ....................... 1F-13
For Diesel Engine Model ...................................... 1F-14
General Description ........................................... 1F-14
Cooling System Description .............................. 1F-14
Coolant Description........................................... 1F-14
Schematic and Routing Diagram...................... 1F-15
Coolant Circulation............................................ 1F-15
Diagnostic Information and Procedures.......... 1F-16
Engine Cooling Symptom Diagnosis................. 1F-16
Repair Instructions ............................................ 1F-17
Cooling System Components............................ 1F-17
Coolant Level Check ......................................... 1F-18
Cooling System Draining................................... 1F-18
Cooling System Refilling ................................... 1F-19
Cooling System Flushing .................................. 1F-20
Radiator Cooling Fan Relay Inspection............. 1F-22
Radiator Removal and Installation .................... 1F-23
Water Pump Removal and Installation.............. 1F-23
Water Pump Inspection..................................... 1F-24
Specifications..................................................... 1F-24
Tightening Torque Specifications...................... 1F-24
Special Tools and Equipment ........................... 1F-24
Recommended Service Material ....................... 1F-24
Fuel System ............................................. 1G-1
For Petrol Engine Model ........................................ 1G-1
Precautions.......................................................... 1G-1
Precautions on Fuel System Service ................. 1G-1
General Description ............................................ 1G-1
Fuel System Description .................................... 1G-1
Fuel Delivery System Description ...................... 1G-1
Fuel Pump Description....................................... 1G-2
Schematic and Routing Diagram ....................... 1G-2
Fuel Delivery System Diagram........................... 1G-2
Diagnostic Information and Procedures ........... 1G-3
Fuel Pressure Inspection ................................... 1G-3
Fuel Cut Operation Inspection ........................... 1G-4
Repair Instructions ............................................. 1G-5
Fuel System Components.................................. 1G-5
Fuel Hose Disconnecting and Reconnecting ..... 1G-8
Fuel Pressure Relief Procedure ....................... 1G-10
Fuel Leakage Check Procedure....................... 1G-10
Fuel Lines On-Vehicle Inspection .................... 1G-10
Fuel Pipe Removal and Installation.................. 1G-10
Fuel Injector On-Vehicle Inspection ................. 1G-11
Fuel Injector Removal and Installation ............. 1G-11
Fuel Injector Inspection .................................... 1G-12
Fuel Pressure Regulator Inspection ................. 1G-14
Fuel Filler Cap Inspection ................................ 1G-15
Fuel Tank Inlet Valve Inspection ...................... 1G-16
Fuel Tank Removal and Installation ................. 1G-16
Fuel Tank Inspection........................................ 1G-18
Fuel Tank Purging Procedure .......................... 1G-18
Fuel Pump On-Vehicle Inspection.................... 1G-18
Fuel Pump Inspection ...................................... 1G-20
Sub Fuel Level Sensor Inspection ................... 1G-21
Specifications .................................................... 1G-21
Tightening Torque Specifications..................... 1G-21
Special Tools and Equipment .......................... 1G-22
Recommended Service Material ...................... 1G-22
Special Tool ..................................................... 1G-22
For Diesel Engine Model...................................... 1G-23
Precautions........................................................ 1G-23
Precautions on Fuel System Service ............... 1G-23
General Description .......................................... 1G-27
Fuel System Description .................................. 1G-27
Repair Instructions ........................................... 1G-28
Fuel System Components................................ 1G-28
Fuel Pressure Relief Procedure ....................... 1G-29
Fuel Leakage Check Procedure....................... 1G-29
Water Draining of Fuel Filter ............................ 1G-30
Air Bleeding of Fuel System ............................. 1G-30
Fuel Heater Inspection ..................................... 1G-31
Fuel Hose Disconnecting and Reconnecting ... 1G-32
Fuel Lines Inspection ....................................... 1G-34
Fuel Pipe Removal and Installation.................. 1G-34
Fuel Injector On-Vehicle Inspection ................. 1G-38
Fuel Injector Removal and Installation ............. 1G-38
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