Honda BF40D Manual page 600

d. REASSEMBLY
1) Install the lock plate on the spring guide.
Apply marine grease to the outer surface of each of the
1
spring, shift arm pin and the roller.
Install the shift arm pin on the spring guide noting the
2
installation direction as shown.
Apply marine grease to the outer surface of the bushing,
and install it on the shift frame (P. 16-20).
3
Apply marine grease to the shift gear in the positions
shown.
4
2) Install the roller of the spring guide, assembled in the step
5
1, on the roller installation part of the shift gear as shown.
3) Apply marine grease to the gear of the arm of the shift
6
frame.
Set the shift frame so that the arm is at right angles to the
7
horizontal line as shown.
Install the shift gear/spring guide assembly, assembled in
8
the step 2, on the shift frame with care not to move the arm
of the shift frame.
9
• Repeat the step 3 if the arm of the shift frame moved.
10
Tighten the two 5 x 14 mm screws on the shift frame (P. 16-
20).
11
12
13
14
4) Apply marine grease to the sliding surface of the throttle
cable pivot.
15
5) Install the rod grommet on the throttle rod and Tighten the
16
5 mm hex nut on the throttle rod.
17
6) Tighten the throttle cable pivot on the throttle rod.
18
19
20
16-21
[2]
[3]
ROLLER
SHIFT
ARM PIN
[1]
SHIFT
GEAR
[8]
(MARINE GREASE)
[8]
(MARINE GREASE)
[2]
THROTTLE
CABLE PIVOT
[1]
(MARINE
GREASE)
[1]
(MARINE GREASE)
600
[4]
UP
[5]
LOCK
PLATE
[6]
SPRING
GUIDE
[7]
SPRING
[10]
[9] ARM
GEAR
o
90
[11]
SHIFT FRAME
[3]
5 mm HEX NUT
[4]
THROTTLE
ROD
[5]
ROD GROMMET