Mercury MerCruiser MCM 454 Mag MPI Service Manual page 380

SERVICE MANUAL NUMBER 23
4. Slide fan spacer onto rotor shaft. Install fan, pulley, lockwasher and nut on shaft. Clamp
5. Assemble stator to rectifier by soldering the three leads to the three rectifier terminals.
NOTE: Be sure to connect leads to their original positions.
6. Install assembled stator and rectifier assembly into rear end frame, aligning scribe
IMPORTANT: The insulating washers MUST BE installed as shown or damage to the
alternator will result.
7. Position stator down with rear end frame up and reinstall insulators, nuts and condenser.
Index
90-861326--1 MARCH 1999
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pulley in a vise, using protective jaws or an old oversize V-belt to protect pulley, and
torque nut to specifications. Tighten vise only enough to allow tightening of nut, as
excessive tightening may distort pulley.
a - Stator Lead Connections
marks on each (scribed during disassembly), and install Phillips head screw and washer
to retain.
a - Insulators (3)
b - Nuts (5) One Removed
c - Condenser
a
c
b
b
a
CHARGING SYSTEM
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