Toro Reelmaster 5100-D Service Manual page 7

While Doing Maintenance, Troubleshooting, Testing, Adjustments or Repairs
22. Before servicing or making adjustments, stop the
engine and remove the key from the ignition switch.
23. Make sure machine is in safe operating condition by
keeping all nuts, bolts and screws tight.
24. Frequently inspect all hydraulic line connectors and
fittings. Make sure all hydraulic hoses and lines are in
good condition before applying pressure to the system.
25. Keep body and hands away from pin hole leaks or
nozzles that eject high pressure hydraulic fluid. Use
cardboard or paper to find hydraulic leaks. Hydraulic
fluid escaping under pressure can penetrate the skin
and cause injury. Fluid accidentally injected into the skin
must be surgically removed within a few hours by a
doctor or gangrene may occur.
26. Before disconnecting, or performing any work on the
hydraulic system, lower the cutting units to the ground
and stop the engine so all pressure is relieved.
27. Be sure you understand a service procedure before
working on the machine. Unauthorized modifications to
the machine may impair the function, safety and life of
the machine. If major repairs are ever needed, or assis ­
tance is desired, contact your TORO Distributor.
28. To reduce potential fire hazard, keep engine area
free of excessive grease, grass, leaves and dirt. Clean
protective screen on front of engine frequently. Do not
use flammable solvents for cleaning parts. Do not use
diesel fuel, kerosene or gasoline.
29.
THE ASBESTOS BRAKE LININGS CONTAIN ASBES-
TOS FIBERS. BREATHING ASBESTOS DUST MAY BE HAZ-
ARDOUS TO YOUR HEALTH AND MAY CAUSE SERIOUS
RESPIRATORY OR OTHER BODILY HARM
tection:
A.
AVOID CREATING DUST
B. remove brake drum without proper equip­
DO NOT
ment.
C. work on brake linings without proper
DO NOT
protective equipment.
D. replace brake linings without proper
DO NOT
protective equipment.
E. attempt to sand, grind, chisel, file, ham­
DO NOT
mer, or alter brake linings in any manner without
proper protective equipment.
F. Follow O.S.H.A. standards for proper protective
devices to be used when working with asbestos
materials.
®
Reelmaster 5100-D
. For your pro­
.
Page 1 - 3
30. If the engine must be running to perform an inspec­
tion or procedure, use extreme caution. Always use two
people, with the operator at the controls able to see the
person doing the inspection or procedure. Keep hands,
feet, clothing, and body away from cutting units and
other moving parts.
31. Do not overspeed the engine by changing governor
setting.
32. Shut engine off before checking or adding oil to the
engine crankcase.
33. Disconnect the cables from the battery before serv­
icing the machine. If battery voltage is required for
troubleshooting or test procedures, temporarily connect
the battery.
34. Do not charge a frozen battery because it can
explode and cause injury. Let the battery warm to 60
o
(15.5 C) before connecting to a charger. Charge the
battery in a well-ventilated place so that gases produced
while charging can dissipate. Since the gases are ex ­
plosive, keep open flame and electrical spark away from
the battery; do not smoke. Nausea may result if the
gases are inhaled. Unplug the charger from the electri­
cal outlet before connecting or disconnecting the
charger leads from the battery posts.
35. Wear safety glasses, goggles or a face shield to
prevent possible eye injury when using compressed air
for cleaning or drying components.
36. Failure to follow proper procedures when mounting
a tire on a wheel or rim can produce an explosion which
may result in serious injury. Do not attempt to mount a
tire unless you have the proper equipment and experi ­
ence to perform the job. Have it done by your Toro
Distributor or a qualified tire service.
37. When changing attachments or performing other
service, use the correct blocks and hoists. Always use
jackstands to safely support the machine when it is
raised by a jack or hoist.
38. Do not use your hand to prevent cutting unit reel
from turning while servicing; this can result in personal
injury. Use a 1-1/2 in. thick x 4 in. wide x 8 in. long piece
of hardwood inserted into front of cutting unit between
reel blades.
39. For optimum performance and safety, use genuine
Toro replacement parts and accessories. Replacement
parts and accessories made by other manufacturers
may result in non-conformance with the safety stand­
ards, and the warranty may be voided.
o
F
Safety Instructions