Repairs; Repairs; Drive Shaft Service - Toro Reelmaster 5100-D Service Manual

Repairs

Drive Shaft Service

± "
0.34 0.03
" MAX
0.040
14
13
Detail A
110 - 120 ft-lb
(L.H. thread)
Apply
Loctite
Removing Drive Shaft
1. Put machine on a level surface, lower cutting units,
stop the engine and remove the key from the ignition
switch. Block the rear wheels to prevent the machine
from moving.
2. If front axle will be removed for repairs, first loosen
traction shaft (Item 31) before removing drive shaft. To
loosen traction shaft, use an open end wrench on
square shaft of slip yoke (Item 9) and loosen by turning
CLOCKWISE (left hand threads).
3. Use a hammer and punch to drive roll pin (Item 18)
out of axle coupling (Item 15) and rear axle shaft.
Loosen two (2) capscrews and locknuts securing cou ­
pling to axle shaft. Slide coupling off of shaft.
4. Loosen two (2) capscrews and locknuts securing end
yoke (Item 7) to traction shaft spline (Item 31), then sli
drive shaft yoke off of traction shaft.
®
Reelmaster 223-D/5100-D/5300-D
22
Detail B
Apply
Never-seeze
Arrow end of roller
clutches must face
6-bolt flange end of
clutch housing
(toward rear axle)
A
23
Figure 8
Clutch Service
1. To disassemble clutch, remove six (6) capscrews
(Item 17) and lockwashers (Item 16). Remove axle
coupling (Item 15) from clutch housing (Item 23).
2. Remove retaining ring (Item 21). Clutch housing
(Item 23), along with thrust washers (Item 14), roller
clutches (Item 22) and seals (Item 13) can now be
removed from yoke shaft (Item 12).
3. Inspect parts and replace as necessary.
4. Roller clutches (Item 22) must be installed into hous ­
ing (Item 23) so end is flush to 0.040 in. inset with
shoulder at each end of housing bore. Both roller
clutches must be installed with arrow end toward 6-bolt
flange end of housing as shown in view B - B.
de 5. Put thrust washer (Item 14) in housing adjacent to
roller clutch as shown. Press both seals (Item 13) into
end of housing to dimensions shown. Seals must be
installed with lip facing out.
Page 9 - 5
21 15
14 20
B
Apply
Never-seeze
B
22 10 17
18

Repairs