Toro Reelmaster 5210 Manuals

Manuals and User Guides for Toro Reelmaster 5210. We have 3 Toro Reelmaster 5210 manuals available for free PDF download: Service Manual, Operator's Manual, Operation Manual

Toro Reelmaster 5210 Service Manual (304 pages)

Brand: Toro | Category: Lawn Mower | Size: 25.05 MB

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- Chapter 1 -- Safety
  
  6
  - Safety Instructions
    6
    
    Before Operating
    6
    
    While Operating
    6
    
    Maintenance and Service
    7
  - Jacking Instructions
    8
  - Safety and Instruction Decals
    8
- Chapter 2 -- Product Records and Maintenance
  
  9
  - Maintenance
    9
  - Product Records
    9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
- Chapter 5 -- Electrical System
  
  15
  - Adjustments
    15
  - General Information
    15
- Chapter 6 -- Chassis
  
  15
  - Kubota Workshop Manual: 05 Series Diesel Engine
    15
    
    Fuel System
    20
    
    Air Cleaner
    22
    
    Exhaust System
    24
- Chapter 7 -- Cutting Units
  
  15
  - Specifications
    15
Chapter 4 Hydraulic System

33
- Chapter 3 -- Kubota Diesel Engine
  
  34
  - Service and Repairs
    15
  - Specifications
    34
  - General Information
    35
    
    Hydraulic Hoses
    36
    
    Hydraulic Fitting Installation
    36
    
    Relieving Hydraulic System Pressure
    38
    
    Traction Circuit Component Failure
    38
- Hydraulic Schematics
  39
- Chapter 8 -- Groomer
  
  40
  - Hydraulic Flow Diagrams
    40
    
    Traction Circuit
    41
    
    Mow Circuit
    43
    
    Lift Circuit: Raise Cutting Units
    44
    
    Lift Circuit: Lower Cutting Units
    46
    
    Steering Circuit
    49
    
    Special Tools
    50
    
    Hydraulic Test Fitting Kit
    52
    
    Measuring Container
    53
    
    Troubleshooting
    54
    
    General Hydraulic System Problems
    54
    
    Traction Circuit Problems
    55
    
    Mow Circuit Problems
    56
    
    Lift Circuit Problems
    57
    
    Steering Circuit Problems
    58
    
    Testing
    60
    
    Traction Circuit Relief Valve (R3) and (R4) Pressure Test
    62
    
    Traction Circuit Charge Pressure Test
    64
    
    Gear Pump (P3) Flow Test
    66
    
    Front Wheel Motor Efficiency Test
    68
    
    Piston (Traction) Pump Flow Test
    70
    
    Relief Valve (R1) and (R2) Pressure Test
    72
    
    Gear Pump (P1) and (P2) Flow Test
    74
    
    Reel Drive Motor Efficiency Test
    76
    
    Reel Drive Motor Cross--Over Relief Pressure Test (Reelmaster 5510 and 5610)
    78
    
    Lift Relief Valve (R6) Pressure Test
    80
    
    Gear Pump (P4) Flow Test
    82
    
    Lift Cylinder Internal Leakage Test
    84
    
    Steering Relief Valve (R10) Pressure Test
    86
    
    Steering Cylinder Internal Leakage Test
    88
    
    Service and Repairs
    90
    
    General Precautions for Removing and Installing Hydraulic System Components
    90
    
    Check Hydraulic Lines and Hoses
    91
    
    Flush Hydraulic System
    92
    
    Filtering Closed--Loop Traction Circuit
    93
    
    Hydraulic System Start--Up
    94
    
    Hydraulic Reservoir
    96
    
    Hydraulic Pump Drive Shaft
    98
    
    Hydraulic Pump Assembly
    100
    
    Piston (Traction) Pump Service
    104
    
    Gear Pump Service
    106
    
    Front Wheel Motor
    108
    
    Wheel Motor Service (Parker)
    112
    
    Wheel Motor Service (Eaton)
    112
    
    Mow Control Manifold
    114
    
    Mow Control Manifold Service
    116
    
    Lift Control Manifold
    120
    
    Lift Control Manifold Service
    122
    
    Crosstrax
    124
    
    Crosstrax TM AWD (Optional Kit) Manifold Service
    126
    
    Cutting Reel Motor
    128
    
    Cutting Reel Motor Service
    130
    
    Lift Cylinder
    134
    
    Lift Cylinder Service
    136
    
    Steering Control Valve
    138
    
    Steering Control Valve Service
    140
    
    Steering Cylinder
    142
    
    Steering Cylinder Service
    144
    
    Oil Cooler
    146
Chapter 5 Electrical System

149
- Special Tools
  150
- Troubleshooting
  152
  - Diagnostic Light
    152
    
    Retrieving Fault Codes
    152
    
    Clearing Fault Codes
    153
  - Diagnostic Display
    154
    
    Verify Diagnostic Display Input Functions
    154
    
    Verify Diagnostic Display Output Functions
    156
  - Electronic Control Module Logic Chart
    157
  - Starting Problems
    158
  - General Run and Transport Problems
    160
  - Cutting Unit Operating Problems
    161
  - Turfdefender TM Leak Detector (Optional)
    163
- Electrical System Quick Checks
  166
  - Battery Test (Open Circuit Test)
    166
  - Charging System Test
    166
  - Glow Plug System Test
    166
  - Check Operation of Interlock Switches
    167
- Adjustments
  168
  - Traction Neutral Switch
    168
  - Parking Brake Switch
    169
  - Up Limit Switch
    170
- Component Testing
  171
  - Ignition Switch
    171
  - Indicator Lights
    172
  - Hour Meter
    173
  - Temperature Gauge
    173
- PTO Switch
  174
- Traction Neutral Switch
  175
- Seat Switch
  176
- Headlight Switch
  177
- Parking Brake Switch
  178
- Up Limit Switch
  179
- Joystick Raise and Lower Switches
  180
- Mow/Transport Switch
  181
- Backlap Switches
  182
- Start Relay
  183
- Main Power and Glow Relays
  184
- Electronic Control Module (ECM)
  185
- Diode Assembly
  186
- Fusible Link Harness
  186
- Fuses
  187
- Hydraulic Solenoid Valve Coil
  188
- Temperature Sender
  189
- High Temperature Shutdown Switch
  190
- Oil Pressure Switch
  191
- Fuel Stop Solenoid
  192
- Fuel Pump
  193
- Battery Care
  194
- Battery Storage
  194
- Service and Repairs
  194
- Battery Service
  195
- Control Arm
  198
- Hydraulic Solenoid Valve Coil
  200
- Backlap Switches
  201
Chapter 6 Chassis

205
- General Information
  206
  - Traction Unit Operator's Manual
    206
- Specifications
  206
- Service and Repairs
  208
  - Wheels
    208
  - Steering Column
    210
  - Brake Service
    212
  - Rear Wheel Bearings (2 Wheel Drive)
    216
  - Rear Axle
    218
  - Rear Axle Service
    220
  - Operator Seat
    222
  - Mechanical Seat Suspension
    224
  - Front Lift Arms
    226
  - Rear Lift Arms
    228
Chapter 7 Cutting Units

231
- Specifications
  232
- General Information
  233
  - Cutting Unit Operator's Manual
    233
- Special Tools
  234
- Factors that Can Affect Cutting Performance
  238
- Set up and Adjustments
  241
  - Characteristics
    241
  - Reel Bearing Adjustment
    242
  - Leveling Rear Roller
    243
- Service and Repairs
  244
  - Hydraulic Reel Motor
    244
  - Backlapping
    245
  - Bedbar Assembly
    246
- Bedbar Adjuster Service
  248
- Bedknife Replacement and Grinding
  250
- Reel Assembly Removal and Installation
  252
  - Reel Assembly Removal
    253
  - Reel Assembly Installation
    253
- Reel Assembly Service
  256
- Preparing Reel for Grinding
  258
- Front Roller
  260
- Rear Roller
  261
- Roller Service (Greasable Bearings with Retaining Ring)
  262
- Roller Service (Greasable Bearings with Bearing Nut)
  264
- Rear Roller Brush (Optional)
  266
Chapter 8 Groomer

271
- Grooming Performance
  272
- Troubleshooting
  273
  - Groomer Reel Mechanical Problems
    273
- Adjustments
  274
  - Groomer Height/Depth Adjustment
    274
- Service and Repairs
  275
  - Groomer Drive Belt Replacement
    275
  - Groomer Plate Assembly
    276
  - Groomer Reel
    280
  - Groomer Reel Service
    282
  - Groomer Pivot Hub
    284
  - Height Adjuster Assembly
    286
Chapter 9 Foldout Drawings

287
- Hydraulic Schematics
  290
  - Reelmaster 5510 and 5610
    290
  - Reelmaster 5010 Series (Serial Number below 310000000)
    291
  - Above 310000000)
    292
  - Crank Circuits
    294
  - Main Wire Harness Drawing
    298
  - Main Wire Harness Diagram
    299
  - Seat Wire Harness Drawing
    300
  - Seat Wire Harness Diagram
    301
  - Engine Wire Harness Drawing
    302
  - Engine Wire Harness Diagram
    303
- Turfdefender
  304
  - (Optional) Electrical Schematic
    304

Toro Reelmaster 5210 Operator's Manual (60 pages)

Two-Wheel Drive Traction Units

Brand: Toro | Category: Lawn Mower | Size: 4.17 MB

Table of Contents
2
Introduction
2
Safety
3
Setup
12
Product Overview
23
- Controls
  23
  - Throttle Control
    24
  - Key Switch
    24
  - Diagnostic Light
    24
  - Hour Meter
    25
  - Fuel Gauge
    25
  - Headlight Switch
    25
- Specifications
  26
- Attachments/Accessories
  26
Operation
27
- Checking the Engine Oil Level
  27
- Checking the Cooling System
  28
- Adding Fuel
  28
- Checking the Hydraulic Fluid
  30
- Checking the Reel to Bedknife Contact
  31
- Check the Torque of the Wheel Nuts
  31
- Bleeding the Fuel System
  31
- Starting and Stopping the Engine
  32
- Setting the Reel Speed
  32
- Adjusting the Lift Arm Counterbalance
  33
- Adjusting the Lift Arm Turn Around Position
  34
- Pushing or Towing the Machine
  34
- Jacking Points
  35
- Tie Downs
  35
- Understanding the Diagnostic Light
  35
- Diagnostic Ace Display
  36
- Checking the Interlock Switches
  36
- Hydraulic Valve Solenoid Functions
  38
  - Operating Tips
    38
Maintenance
39
- Recommended Maintenance Schedule(S)
  39
  - Daily Maintenance Checklist
    40
  - Service Interval Chart
    41
- Lubrication
  41
  - Greasing the Bearings and Bushings
    41
- Engine Maintenance
  43
- Fuel System Maintenance
  45
- Electrical System Maintenance
  46
  - Servicing the Battery
    46
  - Fuses
    47
- Drive System Maintenance
  47
  - Adjusting the Traction Drive for Neutral
    47
  - Adjusting the Rear Wheel Toe-In
    48
- Cooling System Maintenance
  49
  - Removing Debris from the Cooling System
    49
- Brake Maintenance
  50
  - Adjusting the Service Brakes
    50
  - Adjusting the Parking Brake
    50
- Belt Maintenance
  51
  - Tensioning the Alternator Belt
    51
- Hydraulic System Maintenance
  51
- Cutting Unit System Maintenance
  54
  - Backlapping the Cutting Units
    54
Storage
55
- Preparing the Traction Unit
  55
- Preparing the Engine
  55
Schematics
56

Toro Reelmaster 5210 Operation Manual (20 pages)

DPA Cutting Units

Brand: Toro | Category: Lawn Mower Accessories | Size: 1.06 MB

Table of Contents
2
Introduction
2
Safety
3
Safety and Instructional Decals
3
Setup
4
Inspection
4
Cutting Unit Kickstand
4
Adjusting the Rear Shield
5
Mount the Counter Weights
5
Product Overview
7
Specifications
7
Cutting Unit Accessories and Kits (See Parts Catalog for Part Numbers)
7
Operation
8
Adjustments
8
Height of Cut Chart Terms
9
Height of Cut Chart
11
Servicing Bedknife
14
Maintenance
15
Lubrication
15
Adjusting the Reel Bearings
15
Servicing the Bedbar
16
Servicing the Roller
17

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Toro Reelmaster 5210 Manuals

Toro Reelmaster 5210 Service Manual (304 pages)

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 -- Safety

Chapter 2 -- Product Records and Maintenance

Chapter 5 -- Electrical System

Chapter 6 -- Chassis

Chapter 7 -- Cutting Units

Chapter 4 Hydraulic System

Chapter 3 -- Kubota Diesel Engine

Chapter 8 -- Groomer

Chapter 5 Electrical System

Chapter 6 Chassis

Chapter 7 Cutting Units

Chapter 8 Groomer

Chapter 9 Foldout Drawings

Toro Reelmaster 5210 Operator's Manual (60 pages)

Table of Contents

Toro Reelmaster 5210 Operation Manual (20 pages)

Table of Contents

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