Yanmar SV26 User Operation And Maintenance Manual
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Yanmar SV26 User Operation And Maintenance Manual

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MUB17ENMA00101
16/01/2015
MINI EXCAVATOR
USER OPERATION AND
MAINTENANCE MANUAL
SV26
Original manual

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Summary of Contents for Yanmar SV26

  • Page 1 USER OPERATION AND MAINTENANCE MANUAL MINI EXCAVATOR SV26 Original manual MUB17ENMA00101 16/01/2015...
  • Page 2 The right and left hand sides are determined by facing the forward movement direction. The warranty is a part of the YANMAR product support programme for customers who use and maintain their equipment as described in this manual. If the equipment has been used incorectly or modifications have been made to transform its perfomances beyond the original factory speci- fications, the warranty expires and the improvements on site under warranty are rejected.
  • Page 4 DECLARATION OF CONFORMITY The undersigned YANMAR C.E. Europe SAS, 25 rue de la Tambourine, 52115 ST-Dizier FRANCE states that the desi- gnated machine: Description - Generic name - Function - Model - Type - Serial number - Trade name SV26XX – SV26 – MINI-EXCAVATORS – SV26 – SV – XXXXXXXX – SV26...
  • Page 6 EFERENCE INFORMATION Note information about your YANMAR machine here. Always use these references for everything to do with your YANMAR machine. Model name : Machine serial number : Serial number of the engine : Your YANMAR dealer : Address :...
  • Page 8 YANMAR provides its customers with products that conform to the regulations and industrial standards that apply in their respective countries. If you are using a YANMAR machine that you have bought from a foreign company, you should be aware that certain safety mechanisms may be missing from the machine.
  • Page 10 AFETY SIGNALS The following signals are used in this manual to indicate the severity of the risks that may be en- countered if the warnings concerning the product are not respected : Dangerous situation imminent that may cause death or serious DANGER injury.

  • Page 11: Table Of Contents

    ABLE OF CONTENT A Description and illustration of the machine............1 1 Applications and regulations ..............3 1.1 Applications................3 1.2 Warranty ..................3 1.3 Driving permits ................3 1.4 Lifting..................3 2 Iidentification plates................4 2.1 Machine serial number plate ............. 4 2.2 Engine serial number plate ...............
  • Page 12 5.8 Ash tray................... 31 5.9 Cabin..................32 5.9.1 Cab side door ..............32 5.9.2 Upper windscreen ............... 33 5.9.3 Right hand cab window ................34 5.10 Headlights................35 6 Heating valve..................36 7 Options.................... 37 7.1 Long arm ................. 37 7.2 3rd hydraulic circuit..............
  • Page 13 1.9 Have an extinguisher and a first aid kit..........61 1.10 Avoid any unauthorised modifications..........61 1.11 Precautions for optional parts and tools ..........62 1.12 Warning concerning the cab windows ..........62 1.13 Cabin's emergency exit..............62 2 Usage precautions ................63 2.1 Precautions before starting the engine ..........
  • Page 14 8.2 Starting in cold weather ..............93 8.3 Precautions after use ..............94 8.4 When cold weather is over ............. 94 9 Rubber tracks..................95 9.1 Correct use of rubber tracks............95 9.2 Comparison between rubber tracks / steel tracks........95 9.3 Rubber track warranty ..............
  • Page 15 2.1 Precautions before maintenance ............131 2.1.1 Stop the engine..............131 2.1.2 Removing the residual pressure ..........131 2.1.3 Place a warning label ............132 2.1.4 Establish a safety perimeter........... 132 2.1.5 Keep the machine clean ............132 2.2 Precautions during maintenance............133 2.2.1 Oil and grease..............
  • Page 16 4 Vibrations emitted by the machine ............168 F Lifting capacities ..................169 1 Lifting SV26 Cabin................171 2 Lifting SV26 Canopy ................172 Appendices....................173 A List of error codes displayed on the operator display station......174 B Control sheets to be photocopied ............177 C Notes.....................

  • Page 18: A Description And Illustration Of The Machine

    A Description and illustration of the machine HAPTERS COVERED IN THIS CHAPTER PPLICATIONS AND REGULATIONS IDENTIFICATION PLATES ARNING LABELS DENTIFICATION OF IMPORTANT PARTS ESCRIPTION OF THE DRIVING POSITION EATING VALVE PTIONS OVERS...

  • Page 20: Applications And Regulations

    • Consult your YANMAR dealer for more information about the lifting function. CAUTION It is forbidden to transport or lift people with the machine.

  • Page 21: Iidentification Plates

    IDENTIFICATION PLATES 2.1 Machine serial number plate • The machine's serial number plate is located on the rotating frame, as shown opposite. Never remove this plate for any reason. 1= Model name 2= Type (Machine Category ) 3= Date of manufacture of the machine 4= Transport weight (Machine weight without operator, equipped with a...

  • Page 22: Spare Parts Order And Intervention Request

    2 Iidentification plates 2.4 Spare parts order and intervention request When you order spare parts or call for an inerven- tion, tell your dealer the model name, the serial number of the machine and the serial number of the engine and the number of hours displayed on the time counter.
  • Page 23 • Contact your YANMAR dealer to obtain new adhesive labels. The part code number is clear- ly indicated on each label.

  • Page 24: Warning Labels

    3 Warning labels 3.1 Location of the warning adhesive labels...
  • Page 25 3 Warning labels...

  • Page 26: Explanation Of The Warning Adhesive Labels

    3 Warning labels 3.2 Explanation of the warning adhesive labels Machine's Danger Zone 2.2 Movement precautions, page 66 2.2.4 Dismantling the accessory, page 134 2.2.1 Machine's Danger Zone, page 66 Pressurised product. Read the user manual. 6.4 Rubber track maintenance, page 147 Read the user manual.
  • Page 27 3 Warning labels 5.3.1 Locking lever, page 23 Measured sound pressure 3 Noise emitted by the machine, page 167 4.4 Checking and topping up the fuel level, page 83 Hydraulic oil 3 Recommended greases and fluids, page 137 4.5 Checking and topping up the hydraulic oil level, page 85 Using a grease pump, grease the pin and the rotation crown at the greasers indicated with arrows on the figure opposite.
  • Page 28 3 Warning labels Scheduled maintenance points of the machine (lubrication, filters...) 1 Periodic inspections and upkeeps, page 129 Always fasten your safety belt and adjust it before starting the machine. 2.1.6 Fasten your safety belt and adjust the rearview mirror (s), page 65 Fusebox 5.7 Fuses, page 29 Interference between the bucket and the machine.

  • Page 29: Identification Of Important Parts

    DENTIFICATION OF IMPORTANT PARTS 4.1 General view of the machine A = Right B = Left C = Front D = Rear 1= Blade 2= Boom cylinder 3= Bucket 4= Bucket pin 5= Bucket link 6= Arm 7= Bucket cylinder 8= Arm cylinder 9= Boom headlamp 10= Boom...

  • Page 30: Commands And Switches

    4 Identification of important parts 4.2 Commands and switches 9= Horn 1= Locking lever 10= Right command lever 2= Left command lever 3= Armrest 11= Blade lever 4= Slide movement levers 12= Control panel 5= Side movement pedals 13= Start key 6= Operator display station 14 = Throttle lever 7= Glove-box...

  • Page 31: Description Of The Driving Position

    ESCRIPTION OF THE DRIVING POSITION This section describes the different command mechanisms necessary to operate the machine. In order to work in complete safety and comfort, it is vital that you understand how to operate and use these mechanisms. 5.1 Operator display station •...
  • Page 32 5 Description of the driving position a. Warning light If the warning light flashes and the alarm sounds continuously, immediately stop using the machine. After stopping the machine, check the error details and take corrective measures. b. Alert light If the alert light blinks and the alarm sounds intermittently, stop the machine as soon as possible.

  • Page 33: Diesel Gauge

    5 Description of the driving position 5.1.2 Diesel gauge • The diesel gauge operates when the starter key is in ON position. It indicates the level of diesel in the tank. • When the gauge reaches the two indicators near the symbol "Empty"...

  • Page 34: Navigation Keys

    5 Description of the driving position 5.1.5 Navigation keys Keys F1 to F4 Use these buttons to launch the operations corresponding to the icons displayed above the function indicator bar. 7.1 Indication of functions, page 90 1= Keys F1 to F4 2= Indication of functions 5.1.6 Information and error icons Date and time setting indicator...

  • Page 35: Switches

    5 Description of the driving position Other errors • In case of problems on the machine different from that already described, if the warning light is flashing and the STOP icon appears on the operator display station as well an error code, stop the machine immediately and contact your dealer.

  • Page 36: Headlight Switch

    5 Description of the driving position 5.2.1 Start key IMPORTANT The machine is fitted with an electrical safety system. If the locking levers are not in safety position, the engine cannot start. • Use this command to start and stop the engine. 1= OFF 2= ON 3= START...

  • Page 37: Horn

    5 Description of the driving position 5.2.4 Horn Press the switch at the top of the right joystick to activate the horn. 1= Horn 5.2.5 Windscreen wiper switch and windscreen wiper • This switch is used both for the windscreen wipers and the washer.

  • Page 38: Interior Lighting Switch

    5 Description of the driving position 5.2.7 Interior lighting switch ON : The lighting is activated. OFF : The lighting is desactivated. Auto: At the opening of the door, a timer switches the interior lights on for 15 seconds. The interior light automatically turns off when the cabin door is closed.

  • Page 39: Joysticks And Pedals

    5 Description of the driving position 5.3 Joysticks and pedals 1= Locking lever 2= Left command lever 3= Right command lever & Rotation of the boom 4= Travel levers and pedals 5= Throttle lever 6= Blade lever & 2nd gear switch...

  • Page 40: Locking Lever

    5 Description of the driving position 5.3.1 Locking lever WARNING The blade movement is not secured by the locking lever, even when the latter is in the loc- ked position. • The locking levers condemn the joysticks as well as the travel. •...

  • Page 41: 3Rd Hydraulic Circuit Control (P.t.o. 1)

    5 Description of the driving position 5.3.3 3rd hydraulic circuit control (P.T.O. 1) P.T.O. switch • Use the proportional roller to adapt the dual effect P.T.O. rate. 14 Implementing the 3rd hydraulic circuit, page 112 1= Proportional roller Dual action accessory (tilt bucket, auger, etc.) : operate only the proportional roller.

  • Page 42: Travel Levers And Pedals

    5 Description of the driving position 5.3.5 Travel levers and pedals DANGER It is strictly forbidden to handle the machine controls outside the cockpit. Incorrect use of the machine may cause serious injury or even death. Personnel involved in using and maintaining the machine must familiarise themselves with the content of this manual before carrying out a task.
  • Page 43 5 Description of the driving position Description of the movements in the normal position • To move the machine forward, push the travel levers, or press the back of the pedals. To move the machine backwards, pull the tra- vel levers, or press the back of the travel pedals.

  • Page 44: Blade Lever

    5 Description of the driving position 5.3.6 Blade lever • Use this lever to command the blade. • Push the lever forward to lower the blade. (A) • Pull the lever back to raise the blade. (B) • If the lever is released, it return to neutral posi- tion and the blade remains in its position.

  • Page 45: Driver's Seat

    5 Description of the driving position 5.5 Driver's seat • Adjust the seat position so that the driver can operate the controls easily and comfortably. WARNING Do not adjust the seat position when you are working on the machine; adjust it before you start.

  • Page 46: User Manual

    5 Description of the driving position 5.6.2 User manual • The location for the user manual is in the document holder below the ceiling. – Pull the tab to unlock the box and open it. – To close it, push the lid until it locks. 1= Document holder 2= Opening tab 5.7 Fuses...

  • Page 47: Fusebox

    5 Description of the driving position 5.7.1 Fusebox Symbol Fuse capacity Circuit name Cigar lighter Heating Cab lighting Operator display station Boom headlamp Switches Operator display station Horn Movement alarm (Options ) Safety valves (Options ) Windscreen wiper Windscreen washer Safety relay Anti theft mechanism (Options ) Preheating relay...

  • Page 48: Ash Tray

    5 Description of the driving position Symbol Fuse capacity Circuit name Preheating relay Enginestop solenoid Safety relay Starter Alternator Main circuit 5.8 Ash tray • Pull the ash tray to open it (1). Close it again when it is not being used. •...

  • Page 49: Cabin

    5 Description of the driving position 5.9 Cabin CAUTION The upper and lower parts of the windscreen can be opened. The opening and closure of the windscreen must be secured with the safety levers in order to avoid any sudden, un- planned closure which may cause injuries: Do not pass our hand or head through the open door or windscreen.

  • Page 50: Upper Windscreen

    5 Description of the driving position b. Locking the door • The door lock is used to hold the door open during the machine operation. To lock the door: 1. Open the door. 2. Push the door against the outer side of the cabin for engaging the cylindrical lock.

  • Page 51: Right Hand Cab Window

    5 Description of the driving position Closure of the upper part of the windscreen 1. Take the handles (A) and press the locking but- tons on the ceiling to release the upper part of the windscreen. 2. Slowly lower the windscreen holding the handles.

  • Page 52: Headlights

    5 Description of the driving position 5.10 Headlights WARNING The headlight becomes very hot when it is operating. Never touch it with your bare hands before it has cooled down to avoid any risk of burning. Boom headlamp Cab headlight (Options ) Canopy type (Options ) Tail light (Options )

  • Page 53: Heating Valve

    EATING VALVE If the operator wishes to ventilate the passenger cabin by stopping the heating function, do the following: 1. Perform the machine's parking operations. 2.4.2 Stopping the engine, page 76 2. Open the bonnet with the ignition key. 3. Turn the valve in the locked position to stop the heating function.

  • Page 54: Options

    PTIONS • Mounting options that are not authorised by YANMAR may cause accidents and reduce the machine's life span. • The installation and use of unauthorised parts may lead to the warranty being cancelled. 7.1 Long arm • The machine can be fitted when this option is requested.

  • Page 55: Pto Line 2

    7 Options Position holding button To use the position holding button: 1. Operate the accessory with the proportio- nal roller. (1) 2. Press the position holding button. (3)Re- lease the proportional roller. (1) The proportional roller control pressure is blocked and the LED on the corresponding 3= Position holding button joystick comes on.

  • Page 56: Automatic Engine Idle

    7 Options 1= Proportional roller 2= Knob • To use the adjustable proportionality system: 1. Operate the accessory with the proportional roller.(1) 2. Set the maximum hydraulic circuit speed with the knob. (2) – Turn the button clockwise to increase the flow rate.

  • Page 57: Additional Counterweights

    7 Options 7.5 Additional counterweights • The machine can be equipped with an additional counterweight that gives it bet- ter stability and greater lifting capacities. 1= Additional counterweights 7.6 Lifting Kit 1= Arm valve 4= Lifting Tables 2= Boom valve 5= Overload box 3= Blade valve 6= Lifting ring...

  • Page 58: Lifting Ring

    7 Options 7.6.1 Lifting ring • An appropriate ring is required to suspend a load with the machine. For more details, contact your dealer. • The lifting ring welded to the tie rod must be installed with safety valves. • Check whether the ring and the ring mounting base are damaged.

  • Page 59: Lifting Tables

    7 Options 7.6.4 Lifting Tables • A table summarizing the machine lifting capacities is provided with the safety valves. DANGER The board must be installed in the cab so as to be visible by the operator from the driver position while operating the machine. Check it out before doing any load lifting.

  • Page 60: Plug-In Flashing Light

    7 Options 7.9 Plug-in flashing light DANGER Keep three points of support with the machine to complete the installation safely. If three points of stable support are not available, use suitable equipment to operate the machine safely. • The machine can be fitted when this op- tion is requested.

  • Page 61: The Immobilizer Key Is Coded

    7 Options 7.11 The immobilizer key is coded. • The machine can be fitted when this option is requested. • The immobilizer keypad consists of an immobilizer box and a key reader installed in the cockpit. • For more information, consult the instructions supplied with the device. 1.

  • Page 62: Fleet Management System Mtech

    7 Options 7.13 Fleet management system MTECH • The ME401-2 fleet management system allows knowing the geographical position of the ma- chines so equipped. Use of GPS functions from the box is done by sending an SMS to the GSM assigned to the machine and allows access to management services via the Trackunit web portal (available as a Smartphone application).

  • Page 63: Radio

    7 Options 7.15 Radio Refer to the user manual supplied with the radio. 2= Radio 7.16 Quick coupler CAUTION Before any connection or disconnection of the hydraulic hoses, remove the residual pres- sure from the hydraulic circuit. 2.1.2 Removing the residual pressure, page 131 Connecting 1.

  • Page 64: Centralized Greasing System

    7 Options 7.17 Centralized greasing system • The centralised lubrication automates the greasing of the swivel pins on your machine.It co- mes with a timer allowing adjusting the lubrication cycle and time. • A switch in the cockpit allows to launch the lubrication of the machine swivel points. •...

  • Page 65: Mechanical Quick Coupler

    7 Options 7.18 Mechanical quick coupler IMPORTANT Use YANMAR original parts as recommended in the parts catalogue. IMPORTANT Before using an accessory requiring hydraulic power, check the pressure compatibility from the machine specifications chart. 1 Specifications, page 165 WARNING Before mounting a bucket or an accessory on your machine, make sure that: the bucket or accessory is compatible with •...
  • Page 66 7 Options 7.18.1 Mechanical quick coupler ARDEN EQUIPMENT Quick coupler structure The quick change system is composed of: A= Fastening hooks B= Locking pins C= Locking screw Dismantling the accessory 1. Park the machine preferably on a stable, flat and level surface. 2.

  • Page 67: Mechanical Quick Coupler Retromatic Morin

    7 Options 7.18.2 Mechanical quick coupler RETROMATIC MORIN Quick coupler structure The quick change system is composed of: A= Fastening hooks B= Locking pins Dismantling the accessory 1. Park the machine preferably on a stable, flat and level surface. 2. Place the accessory at about 5 cm above the ground.

  • Page 68: Mechanical Quick Coupler Arden Equipment

    7 Options 7.18.3 Mechanical quick coupler CSERI Quick coupler structure The quick change system is composed of: A= Locking pins B= Fastening hooks C= Locking screw Dismantling the accessory 1. Park the machine preferably on a stable, flat and level surface. 2.

  • Page 69: Quick Hydraulic Attachment Cseri

    7 Options 7.19 Quick hydraulic attachment CSERI WARNING Before mounting a bucket or an accessory on your machine, make sure that: the bucket or accessory is compatible with • the capabilities of your machine; the bucket or accessory mounting operation •...

  • Page 70: Dismantling The Accessory

    7 Options 7.19.1 Dismantling the accessory 1. Park the machine preferably on a stable, flat and level surface. 2. Place the accessory on the ground. 3. Turn the switch (1) to ON. The contactor switch indicator lights and the alarm sounds. WARNING If the warning light does not come on or if the alarm does not sound, stop the current ope- ration and contact your dealer.
  • Page 71 7 Options 3. Place the arm equipped with the quick coupler on the accessory to engage the accessory hooks on the bucket or accessory pin. 4. Hold switch (2) in the locked position until the locking pins are completely retracted. The green light comes on.

  • Page 72: Covers

    OVERS 1 = Bonnet 2 = Cover B 8.1 Bonnet • The filling ports for the hydraulic oil tanks, engine oil, and coolant are under the bonnet. WARNING Do not open the bonnet during machine operation. Verification and topping off of the va- rious levels should be done when the engine is stopped and the temperatures are brought back down.

  • Page 73: Cover B

    8 Covers 8.2 Cover B • The fill port for the fuel tank, battery and battery switch are under bonnet B. Opening the cover 1. Insert the starter key into the lock. (2) 2. Turn the key anti-clockwise. 3. Pull the lever to unlock the safety mecha- nism.The cover opens.

  • Page 74: B Operating Instructions

    B Operating instructions HAPTERS COVERED IN THIS CHAPTER ASIC PRECAUTIONS SAGE PRECAUTIONS RECAUTIONS FOR THE ENGINE HECKS BEFORE STARTING THE MACHINE HECKS AFTER START HECKS AFTER USE OPERATOR DISPLAY STATION INTERFACES SING THE MACHINE IN COLD WEATHER UBBER TRACKS 10 H ANDLING THE BUCKET 11 H ANDLING OF ACCESSORIES...

  • Page 76: Basic Precautions

    ASIC PRECAUTIONS CAUTION The user must determine whether dangerous phenomena may occur in an application, for example, the release of toxic gases, or whether the ground conditions require specific precautions. The user establish the measures to be taken to eliminate or reduce the risks. 1.1 Comply with your workplace's safety rules •...

  • Page 77: Do Not Drive Under The Influence Of Alcohol, Drugs Or Medication

    1 Basic precautions 1.4 Do not drive under the influence of alcohol, drugs or medication. • Never use the machine if you are under the influence of alcohol, if you are ill or if you do not feel well as this may cause an accident. 1.5 Provide adequate ventilation when working in an enclosed space •...

  • Page 78: Avoid Removing The Caps When The Temperatures Are High

    1.10 Avoid any unauthorised modifications Any unauthorised modification to the design or use of unauthorised accessories may cause physi- cal damage. YANMAR cannot be held responsible for any physical injuries, accidents, failure or damage to the machine due to any unauthorised modifications.

  • Page 79: Precautions For Optional Parts And Tools

    Any modifications that are not approved by YANMAR may cause safety risks. • If the equipment you want to add to your machine is not listed by YANMAR, you must con- tact your dealer. YANMAR cannot be held responsible for any physical injuries, accidents, fail- ure or damage to the machine due to any unauthorised modifications.

  • Page 80: Usage Precautions

    SAGE PRECAUTIONS 2.1 Precautions before starting the engine 2.1.1 Make sure that your workplace is safe • Before you start the engine, make sure that there is no danger in your working area. If there are any underground installations such as water or gas pipes, high voltage lines or other elements, contact the companies responsible to locate them exactly and to avoid damaging them.

  • Page 81: Check The Safety Structures

    2 Usage precautions Keep the headlights and mirrors clean • To clean the cab exterior: • Be sure to keep three points of support with the ma- chine when cleaning the external elements (e.g. mirrors). • Use the support points identified in the illustration opposite.

  • Page 82: Check The Position Of The Blade

    2 Usage precautions 2.1.4 Check the position of the blade • Check the position of the blade before operating the side movement levers. When the blade is at the back, the operation of the side movement levers is reversed. Normal travel Reverse slide movement 1 = Blade 1 = Blade...

  • Page 83: Movement Precautions

    2 Usage precautions 2.1.6 Fasten your safety belt and adjust the rearview mirror(s) • The operator's seat is fitted with a safety belt. • Always fasten your safety belt and adjust it before starting the machine. WARNING The seat belt must be replaced after an accident or if it is damaged. •...

  • Page 84: Movement And Accessories

    2 Usage precautions 2.2.2 Movement and accessories • When moving the machine, keep the bucket between 40 and 50 cm above the ground with the boom and arm folded . • If you need to use the command levers when moving, do not make any sudden movements when operating them.
  • Page 85 2 Usage precautions Braking when descending on a slope • When going downhill, you can automatically stop the machine by putting the travel levers in neutral. If the track slides • If the tracks slide and you can not climb a slope with the travel motors alone, plant the bucket into the ground, retract the arm and move forward.

  • Page 86: Working Precautions

    2 Usage precautions 2.3 Working precautions 2.3.1 Precautions for using the equipment WARNING Do not use the equipment's command levers during side movement. Stop the side move- ment then use the equipment. Do not use the equipment's rotation force. • Do not use the rotation force to level the ground or break a wall.
  • Page 87 2 Usage precautions Do not strike the blade against a rock or • stone. This may damage the blade or hydraulic cylinder. Do not use the machine's lowering force. • Note Do not use the machine's lowering force to dig the ground. When excavating a hard rock, keep the ma- •...

  • Page 88: Dangerous Tasks

    2 Usage precautions Support the blade on both sides. • When you use the blade as a support, press the blade down on both sides. Pay attention to the blade during • excavation. When carrying out a deep excavation on the ground in front of the blade, make sure that the blade does not come into contact with the boom cylinder.

  • Page 89: Working Near Electricity Lines

    2 Usage precautions 2.3.3 Working near electricity lines DANGER Working close to overhead electricity lines is very dangerous and specific precautions must be taken. • For this manual, you are considered as working near overhead electricity lines once the equipment or your machine's load can reach the minimum distances indicated in the table below. •...

  • Page 90: Working On A Slope

    2 Usage precautions 1. Lower the lock lever. 2. Set the starter key to ON position. 3. Use the joysticks to lower the boom and place the accessory or load on the ground. 4. Raise the lock lever. 5. Turn the key to OFF position to switch off the engine and disconnect the electrical circuit. Remove the key from the ignition.

  • Page 91: Working On Unstable Ground

    2 Usage precautions 2.3.8 Working on unstable ground WARNING Unstable ground increase the risks of the machine tipping over. • Keep away from cliffs, verges and ditches as the ground there is unstable. There is a risk that it will give way because of the machine's vibrations or weight, which would cause the ma- chine to tip over or fall.

  • Page 92: Working In A Muddy Area

    2 Usage precautions 2.3.10 Working in a muddy area • Operate the machine carefully so that it does not get stuck. If it does get stuck, release it using the following procedures. If only one track is stuck 1. Place the bucket on the muddy side. 2.

  • Page 93: Parking Precautions

    2 Usage precautions 2.4 Parking precautions 2.4.1 Parking location • Park the machine preferably on a stable, flat and level surface. • If you need to park on a slope: 1. Verify that the ground offers sufficient stability over time to maintain the machine position. 2.

  • Page 94: Precautions For The Accessories

    2 Usage precautions 2.5 Precautions for the accessories CAUTION An accessory that is not adapted to the machine may imbalance it. • When you mount or remove an accessory, follow these precautions : 1. Place the machine on flat, firm ground. 2.

  • Page 95: Precautions For The Battery

    2 Usage precautions 2.7 Precautions for the battery • The battery is located under cover B. DANGER Be careful when handling the battery. • The battery electrolyte can cause severe burns to the eyes or skin. Always wear safety glasses and clothes when handling the battery.

  • Page 96: Precautions For The Engine

    RECAUTIONS FOR THE ENGINE • It is vital that you respect a running in period for the machine during the first hundred hours of service (read the time counter). During this period, the machine must not be used with an ex- cessive load, even though it has been correctly prepared and checked before despatch.

  • Page 97: Checks Before Starting The Machine

    HECKS BEFORE STARTING THE MACHINE 4.1 Overall visual inspection WARNING If there is any fuel on hot areas or if there are any fuel and/or oil leaks, this may cause a fire. Carefully check these possible causes of fire. If there are any faults, contact your dealer.

  • Page 98: Checking And Topping Up The Level Of Cooling Fluid

    Only remove the radiator cap to top up the radiator. Replacing the cooling fluid : The cooling fluid must be changed every 1000 hours. Contact your dealer. Note For any top off or replacement of the fluid, use the original YANMAR long life coolant.

  • Page 99: Checking And Topping Up The Engine Oil Level

    4 Checks before starting the machine 4.3 Checking and topping up the engine oil level 1. Wait until the engine has cooled down. 2. Open the bonnet with the ignition key. 3. Read the engine oil gauge. (G) WARNING At operating temperature, the oil and the gauge area are hot. Avoid the hot oil or the components coming into contact with your skin to avoid any physi- cal injuries.

  • Page 100: Checking And Topping Up The Fuel Level

    4 Checks before starting the machine Replacing the engine oil : • The first time, the engine oil must be replaced after 50 hours' use of the machine. Then, it must be replaced every 500 hours. Contact your dealer. 4.4 Checking and topping up the fuel level 1.
  • Page 101 4 Checks before starting the machine 5. Close the tank again. 6. Close cover B. Note If the cap vent holes are plugged, the pressure in the reservoir may vary and the fuel supply will be faulty. To avoid 1= Event this happening, clean these vents air holes regularly.

  • Page 102: Checking And Topping Up The Hydraulic Oil Level

    4 Checks before starting the machine 4.5 Checking and topping up the hydraulic oil level 1. Put the machine in the position shown opposite: blade back and lowered to the ground, equipment parallel to the tracks, boom cylinder half out, arm cylinder re- tracted to the end of its run, bucket teeth on the ground.
  • Page 103 4 Checks before starting the machine Replacing the hydraulic oil : • The hydraulic oil must be replaced every 1000 hours. Contact your dealer.
  • Page 104 HECKS AFTER START WARNING Emergency stop : if an abnormal action occurs, turn the key in the ignition switch to the OFF position. The electrical system is interrupted and the engine stops. Ask your dealer to check the machine. IMPORTANT The hydraulic oil must be at a temperature from 50°C to 80°C.

  • Page 105: Checks After Start-Up

    5 Checks after start-up 5. Use the joysticks to extend and retract the bucket and arm cylinders to the end of their run. Alternately run the bucket cylinder for 30 seconds then the arm cylinder for 30 seconds over a to- tal duration of around 5 minutes to raise the hydraulic oil temperature to at least 20°C.

  • Page 106: Checks After Use

    HECKS AFTER USE If the machine is used in a rocky place : • Check for damage to the lower chassis. If the machine is used in a dusty place : • Check whether the air filter is clogged. • Check the air filter cartridge regularly.

  • Page 107: Operator Lcd Display Station Interfaces

    OPERATOR DISPLAY STATION INTERFACES 1= Menu change 1= User Interface 2= Maintenance interface 3= Machine usage management interface 4= Configuration interface 1. Press the "Menu Change" button to access the main menu. 2. Move the selection with the navigation keys F2 and F3 on the icon to select ( The colour of the selected icon is reversed (the icon background becomes black) and it is dis- played above the other icons.

  • Page 108: User Interface

    7 operator LCD display station interfaces 7.2 User Interface • The user interface displays the machine use information (hour meter, fuel gauge) and information after a failure (error code and error icon). • In case of malfunction, the visual indicator LED lights up, the error code is displayed with 1= Error Code the icon and the buzzer sounds.

  • Page 109: Configuration Interface

    7 operator LCD display station interfaces 7.4 Machine usage management interface • This interface allows you to check the machine hours of operation over a period of 90 days. Hours of machine use for the selected month: • The number of operating hours is shown approximately by a number of chips under the cor- responding date and a time span: ■...

  • Page 110: Using The Machine In Cold Weather

    SING THE MACHINE IN COLD WEATHER 8.1 Preparation for use in cold weather • In cold weather, you may have difficulty starting the engine because the coolant and fuel can be frozen. • Consequently, take the following measures : 1. Use oil and fuel suitable for the outside temperature. 3 Recommended greases and fluids, page 137 2.

  • Page 111: Precautions After Use

    8 Using the machine in cold weather 8.3 Precautions after use To avoid that the machine is jammed due to mud, water or frozen deposits on the rubber tracks : 1. Remove the mud or water stuck to the machine. 2.

  • Page 112: Rubber Tracks

    UBBER TRACKS 9.1 Correct use of rubber tracks • Rubber tracks have certain advantages over steel tracks. However, you cannot get the full benefit out of rubber tracks if you use them in the same way as steel tracks. • Use the rubber tracks moderately according to the conditions at the work site and the type of work.
  • Page 113 9 Rubber tracks • Avoid the rubber becoming stained by oil, fuel or chemical solvents. If the tracks are dirty, wipe them immediately. Do not travel across oily surfaces. • When you do not use the machine for a period of over 3 months, avoid placing the tracks in a place that is directly exposed to sunlight or rain.

  • Page 114: Track Maintenance

    9 Rubber tracks • Keep the tracks at their adequate tension to avoid them coming off. If the voltage is too low, the machine can throw a track in the fol- lowing circumstances: – When there is a significant difference in level, there is a spacing between the tracks and the rollers.

  • Page 115: Track Replacement

    9 Rubber tracks 9.6 Track replacement 6.4.2 Track replacement, page 149...

  • Page 116: Handling The Bucket

    DANGER Any excess can lead to a loss of stability of the machine and tip it over. YANMAR CON- STRUCTION EQUIPMENT EUROPE S.A.S. accepts no responsibility in case of non...
  • Page 117 10 Handling the bucket WARNING When using the machine with a heavy accessory (bucket in loader mode or log loader for example) associated with travel movement, the maximum weight guaranteeing the stabil- ity of the machine and the loads shown in the lifting table must be reduced by 20%. To determine the weight that your machine will handle, make the following calculation: Weight handled =...

  • Page 118: Compatible Accessories

    10 Handling the bucket Weight of material handled: The bucket loading capacity (or SAE volume) allows calculating the weight of material handled in the bucket (in case of full buckets) and it takes into account the extra weight caused by the dome piling of certain materials.To determine the weight of materials handled, make the following calculation: Weight of materials (kg) = Load Capacity (L) x Density The density of the materials has a great influ-...
  • Page 119 10 Handling the bucket Mounting without quick coupler Retro bucket G3-700 Ditching bucket G3C-1400 Bucket Swivel ditching bucket G3P-1000 G3-500 Loading bucket G3C-1000 Hydraulic hammer DMS 165 Mounting with quick coupler Quick GMO 0701M1 Module attachment R13-700 Retro bucket CM1-1400 Ditching bucket Mechanical cam ( ACB Morin)

  • Page 120: Operation Of The Retro Bucket

    10 Handling the bucket Quick attachment HSW03 C TL2,5-700 Retro bucket Ditching bucket C GL2,5-1200 (CSERI)Hydraulic Swivel ditching bucket Bucket C GLV2,5-1200 corner C TL2,5-600 Loading bucket C GL2,5-1200 Hydraulic hammer DMS 165 10.3 Operation of the retro bucket • The retro bucket is adapted to dig the ground at a lev- el below the machine.

  • Page 121: Loading

    10 Handling the bucket 10.5 Loading • To increase effectiveness, position the skip truck at a location where the operator may view it and where the machine's rotation angle is minimised. • Load the earth from the back of the truck to facilitate loading and maximise the quantity of earth loaded.

  • Page 122: Handling Of Accessories

    IMPORTANT Do the following operations with gloves and safety shoes. • Always use oils and greases recommended by YANMAR. • 1. Park the machine preferably on a stable, flat and level surface. 2. Place the accessory at about 30 cm above the ground in horizontal position.
  • Page 123 11 Handling of accessories a. Use a lever to press the pin (A) and to push it into its housing (1) (2 cases possible depending on model). b. Use a second lever to press the stop swivel pin (B) and push it out completely (2). c.

  • Page 124: Accessory Change By Direct Coupling

    12 A CCESSORY CHANGE BY DIRECT COUPLING 12.1 Dismantling the accessory A & B = Bucket or attachment bore 1. Place the machine on flat ground. 2. Place the accessory at about 5 cm above the ground. 3. Stop the engine. 4.

  • Page 125: Mounting The Accessory

    12 Accessory change by direct coupling 12.2 Mounting the accessory IMPORTANT Before using an accessory requiring hydraulic power, check the pressure compatibility from the machine specifications chart. 1 Specifications, page 165 WARNING Before mounting a bucket or an accessory on your machine, make sure that: the bucket or accessory is compatible with •...

  • Page 126: Loading Bucket

    12 Accessory change by direct coupling Note Make sure to install the swivel pin stops correctly by positioning them with the flat plane against the stop. 8. Grease the hinged parts. Special features concerning the hammers 1. Connect the coupled hoses from the hammer to the machine connections. 14 Implementing the 3rd hydraulic circuit, page 112 2.
  • Page 127 12 Accessory change by direct coupling 5. Lift the equipment and align the arm bore with the bucket B bore holding the bucket about 5 cm of the ground. Add shims to compensate for play if necessary. 6. Insert the swivel pin into bore B. 7.

  • Page 128: Load Lifting

    13 L OAD LIFTING Do not hang a load without the kit's lifting facilities. 7.6 Lifting Kit, page 40 WARNING It is forbidden to lift loads over people. IMPORTANT It is forbidden to handle the loads without turning on the overload box. To make lifting a load with the machine, use the following procedure: 1.

  • Page 129: Implementing The 3Rd Hydraulic Circuit

    14 I MPLEMENTING THE RD HYDRAULIC CIRCUIT 14.1 Description 1= 3rd circuit selector 2= 3rd hydraulic circuit control CAUTION Do not operate the controls of the 3rd circuit if there are no installed accessories. 14.1.1 3rd circuit selector • Remove the rubber cap to use the 3rd circuit valve and select the single or double action mode.

  • Page 130: Mounting The Accessory

    14 Implementing the 3rd hydraulic circuit 14.2 Mounting the accessory WARNING Before performing any maintenance operation, remove residual pressure in the hydraulic circuit. 2.1.2 Removing the residual pressure, page 131 Always drain the machine's oil into a safe container and never directly onto the ground. 1.

  • Page 131: Transporting The Machine

    15 T RANSPORTING THE MACHINE WARNING Choose a road taking account of the width, height and weight of the machine loaded on the truck. Transport the machine safely according to the rules associated with applicable legislation. 15.1 Loading/unloading the machine 15.1.1 Precautions for loading/unloading the machine •...

  • Page 132: Immobilising The Machine On The Truck

    15 Transporting the machine 5. Place the accelerator pedal to idle position. 6. Direct the machine towards the ramp plates at low speed and load the machine onto the truck. Do not use levers other than the side movement levers when travelling across the ramp plates. 15.2 Immobilising the machine on the truck Once the machine is in a suitable position on the truck, immobilise it as follows : 1.
  • Page 133 3 Warning labels, page 6 IMPORTANT If other tie-down methods are used, YANMAR CONSTRUCTION EQUIPMENT EU- ROPE does not guarantee the machine tie-down. The driver must ensure that the angles α and β are determined so that there is no deflec- tion of the tie-down accessories.

  • Page 134: Slinging The Machine

    15 Transporting the machine a. Correctly position the hooks on the tie-down points. b. Be alert to where tie-down accessories pass; they should not rest on sharp edges or have knots present when tying down. c. Make sure to load balance the various tie-downs and do not overload them.
  • Page 135 15 Transporting the machine • Lift the machine as follows: 1. Hook the shackles to the suspension holes at the front (1 point) and the rear (2 points). 2. Load lifting accessories carefully. 3. Gently suspend the machine and wait until it stabil- ises before continuing to lift it.

  • Page 136: Detecting Anomalies

    16 D ETECTING ANOMALIES 16.1 phenomena that do not constitute faults The following phenomena are not faults : Bucket shaking • When the boom is raised immediately after the arm is extended while the bucket is pulled back, the bucket may shake. This is not a fault. Discontinuous movement of the arm •...

  • Page 137: Engine

    16 Detecting anomalies 16.2.1 Engine Problem Cause Solution Vapour comes Lack of cooling water. Check the cooling water level. If out of the necessary, top up the water. (Check radiator. any water leaks on and around the filling hole). Ventilator belt slack. Adjust the belt tension.

  • Page 138: Electrical Equipment

    16 Detecting anomalies 16.2.2 Electrical equipment Problem Cause Solution Positioning the Defective electric circuit. Check and replace the electric starter switch to circuit. START does not Defective starter switch. Replace the starter switch. launch the starter Battery insufficiently charged. Recharge the battery. motor.

  • Page 139: Machine Structure

    16 Detecting anomalies 16.2.3 Machine structure Problem Cause Solution The power or Lack of pressure due to wear on the (Replace the hydraulic pump). speed of the hydraulic pump. moving parts is Pressure drop in the distributor be- (Check and repair the valves). low.

  • Page 140: If The Battery Is Discharged

    17 I F THE BATTERY IS DISCHARGED 17.1 Precautions for connecting and disconnecting the starter cables WARNING When you start the engine using connection cables, wear protective goggles. • If you start the engine by taking electrical power from another machine, check that •...

  • Page 141: Connecting The Starter Cables

    17 If the battery is discharged 17.2 Connecting the starter cables 1. Set the start switches on both machines to OFF. 2. Connect the clip of the red starter cable (A) to the positive terminal of the battery on the machine that has broken down.

  • Page 142: Charging The Battery

    17 If the battery is discharged 17.5 Charging the battery • Remove the cables from the positive and negative terminals of the battery before setting the battery to charge. Otherwise, abnormal voltage may be applied to the alternator and may damage •...

  • Page 143: Towing The Machine

    18 T OWING THE MACHINE WARNING Always tow a machine that has broken down in complete safety by using the suitable tools. An unsuitable procedure may cause serious physical injuries. IMPORTANT Check that the metal cables, the slings and the towing mechanisms to be used are resistant enough and that they are not cracked or broken.

  • Page 144: C Periodic Maintenance Programme

    C Periodic maintenance programme HAPTERS COVERED IN THIS CHAPTER ERIODIC INSPECTIONS AND UPKEEPS AINTENANCE PRECAUTIONS ECOMMENDED GREASES AND FLUIDS IRST MAINTENANCE IST OF PERIODIC INSPECTIONS AND MAINTENANCE OPERATIONS AINTENANCE BY THE OPERATOR AINTENANCE BY THE DEALER...

  • Page 146: Periodic Inspections And Upkeeps

    ERIODIC INSPECTIONS AND UPKEEPS ○: Verification and ●: Replacement □: Cleaning ■: Greasing adjustment Every Every 1000h / 2000h / Every Every Parts & Operations Daily Every 50h Every Every 250h 500h year two years ○ Missing or broken parts ○...
  • Page 147 1 Periodic inspections and upkeeps Scheduled maintenance points of the machine (lubrication, filters...) = Hydraulic oil = Engine oil = Hydraulic oil return filter = Travel gears = Greasing points = Air filter = Fuel filter...

  • Page 148: Maintenance Precautions

    AINTENANCE PRECAUTIONS 2.1 Precautions before maintenance 2.1.1 Stop the engine. • Park the machine on flat, firm ground. • Stop the engine by turning the key from ON position to OFF position. 1= OFF 2= ON 3= START 1 = Locking 2 = Locking lever 3= Left hand side CAUTION...

  • Page 149: Place A Warning Label

    2 Maintenance precautions 2.1.3 Place a warning label WARNING Не манипулирайте лостовете за управле- ние по време на поддръжката. Mainte- nance personnel may be seriously injured. Place a MAINTENANCE IN PROGRESS la- bel on the machine and on the joysticks. 2.1.4 Establish a safety perimeter •...

  • Page 150: Precautions During Maintenance

    2.2.3 Parts • Use YANMAR original parts as recommended in the parts catalogue. • Clean parts with a non-combustible and non-aggressive detergent. • If you need to remove a seal or a hydraulic component, refer to the maintenance manual.

  • Page 151: Dismantling The Accessory

    2 Maintenance precautions 2.2.4 Dismantling the accessory • If the scheduled task requires the dismantling of the accessory, remove it carefully by following the instruc- tions described in this manual. 12.1 Dismantling the accessory, page 107 • Reinstall it carefully and follow the instructions de- scribed in this manual.

  • Page 152: Battery

    2 Maintenance precautions 2.2.7 Battery • Disconnect the negative terminal from the battery to disconnect the electric current when working on the elec- trical circuit (repair, welding). 2.2.8 Hoses • Do not fold the high pressure hoses. Do not strike them against any hard objects.

  • Page 153: Waste Processing

    2 Maintenance precautions 2.2.11 Waste processing • Always drain the machine's oil into a safe container and never directly onto the ground. • When you get rid of toxic waste such as fuel, oil, cooling water, solvents, filters and used batteries, respect the regulations that apply to this subject.

  • Page 154: Recommended Greases And Fluids

    • The machines may run on type B bio diesel. • Always use a Yanmar long-life cooling fluid. IMPORTANT Do not mix different types of oils.If you need to top up the oil with a different make or type from the oil left in the tank, remove the remaining oil completely.

  • Page 155: First Maintenance

    IRST MAINTENANCE 4.1 After the first 50 hours of service • Have the engine oil and the engine oil filter element replaced. • Replace the side movement reducer oil. • Greasing the pin and rotation crown • Replace the hydraulic fluid return filter element. •...

  • Page 156: List Of Periodic Inspections And Maintenance Operations

    IST OF PERIODIC INSPECTIONS AND MAINTENANCE OPERATIONS • The table below indicates the maintenance intervals to be respected for optimum operation of the machine. Read the machine's time counter every day to check whether a procedure should be implemented. • The inspection sheets provided at the end of this manual enable you to keep a trace of the maintenance operations carried out.
  • Page 157 5 List of periodic inspections and maintenance operations Parts Operations Daily Machine 6.1.1 Checking the machine before use, page 142 Commands 6.1.3 Checking the commands, page 142 Seat 6.1.4 Checking the seat, page 142 Greasing points 6.1.5 Greasing points, page 143 Hydraulic oil 4.5 Checking and topping up the hydraulic oil level, page 85...
  • Page 158 5 List of periodic inspections and maintenance operations Parts Operations Every 500h Oil for travel gears Replenish engine oil Hydraulic oil return filter Replacement Fuel filter Replacement Air filter Replacement Engine oil Replacement Oil filter Replacing the element Radiator vents Cleaning Every 1000h Hydraulic oil...

  • Page 159: Maintenance By The Operator

    AINTENANCE BY THE OPERATOR IMPORTANT Before any upkeep or maintenance, follow the precautions described in this manual. 2.1 Precautions before maintenance, page 131 6.1 Daily maintenance 6.1.1 Checking the machine before use • Before each use of the machine, visually check the following : –...

  • Page 160: Greasing Points

    6 Maintenance by the operator 6.1.5 Greasing points • Grease the machine swivel pins daily using the nipples, and also before using the machine or after use in the rain, on soft ground or in muddy water. • Proceed as follows : 1.

  • Page 161: Using The Centralized Greasing System

    6 Maintenance by the operator 6.1.6 Using the centralized greasing system • The timer is triggered at machine startup and stops at the machine's complete shutdown. When the ignition switch is turned off, the elapsed time before the next lubrication is saved and the timer restarts with this value when the machine is restarted.

  • Page 162: Cleaning The Separator/Decanter

    6 Maintenance by the operator 6.1.7 Cleaning the separator/decanter WARNING Keep all sparks, flames or cigarettes away. At operating temperature, the engine components are red hot and may cause burns. Disconnect the battery mass and clean the separator when the engine has cooled down enough.

  • Page 163: Purging The Fuel Tank

    6 Maintenance by the operator 6.1.8 Purging the fuel tank DANGER Keep all sparks, flames or cigarettes away. 1. Pivot the upper structure so that the drainage cap under the fuel tank is opposite the blade between the two tracks. 2.

  • Page 164: Non Periodic Maintenance

    6 Maintenance by the operator 6.3 Non periodic maintenance 6.3.1 Fuse replacement 1. Set the starter key to OFF position. 2. Remove the lid from the fusebox. 3. Identify the burnt out fuse. 4. Replace it with an equivalent fuse. Fuse strip General supply fuses IMPORTANT...

  • Page 165: Maintenance Every 50 Hours

    6 Maintenance by the operator 6.4 Rubber track maintenance 6.4.1 Checking the condition of the tracks • The wear to the rubber tracks depends on the working conditions and the nature of the ground. Regularly check the wear and tension of the tracks. Note A new track must be checked for the first time after 30 hours.

  • Page 166: Track Replacement

    2 = Not yet to be repaired • To find out whether the track must be replaced, repaired or you can continue to use it, contact your YANMAR dealer. 6.4.2 Track replacement • If a track (or both tracks) needs to be replaced, contact your dealer.

  • Page 167: Increasing The Tension

    6 Maintenance by the operator 3. Check the tension. The play H between the external rolling surface of the second track roller on the tightener rooler and the internal surface of the track must be 8 ~ 13 mm. 1 = Greaser b = Track roller c = Track •...

  • Page 168: Releasing The Tension

    It is very dangerous to remove the grease using procedures other than those described here. If the track cannot be relaxed, ask your YANMAR dealer to intervene. 5. Tighten the greaser. Tightening torque : 49,0 N•m. 6. Proceed with the track tensioning.

  • Page 169: Steel Track Maintenance

    • To find out whether the track must be replaced, repaired or you can continue to use it, contact your YANMAR dealer. 6.5.2 Track replacement • If a track (or both tracks) needs to be replaced, contact your dealer.

  • Page 170: Increasing The Tension

    6 Maintenance by the operator 6.5.4 Increasing the tension 1. Prepare a grease pump. 2. Loosen the two screws and rotate the bottom cover to access the lubrication nipple. a = Cover 3. Raise the machine with the equipment by activating the command lever.

  • Page 171: Releasing The Tension

    It is very dangerous to remove the grease using procedures other than those described here. If the track cannot be relaxed, ask your YANMAR dealer to intervene. 5. Tighten the greaser. Tightening torque : 49,0 N•m. 6. To check that the tension is correct, put the machine down and move it gently forwards and back.

  • Page 172: Maintenance By The Dealer

    AINTENANCE BY THE DEALER Frequency Parts Operations 1st time Every 250h – Fuel filter Replacement – Alternator belt Tension check – Air filter Cleaning Every 500h Hydraulic oil return filter Replacement Engine oil Replacement Oil filter Replacement – Travel gears Replenish engine oil –...
  • Page 173 7 Maintenance by the dealer • electric circuit defective • battery defective • light(s) defective In general, contact your dealer as soon as you think something is wrong.

  • Page 174: D Conservation And Storage

    D Conservation and storage HAPTERS COVERED IN THIS CHAPTER ONSERVATION TORAGE ECOMMISSIONING IMPORTANT The conservation and storage of the machine must comply with standard NF ISO 6749 " Earth moving equipment, conservation and storage " of October 1987. The following chapters take part of the standard mentioned above but are not exhaustive.

  • Page 176: Conservation

    ONSERVATION • Placing in conservation is intended to ensure the protection of the machine against corrosion from the environment and against minor damage that may occur during handling, transport and storage. • Return the machine to good condition before placing it in conservation. 1.
  • Page 177 TORAGE • You are recommended to store the machine in a closed and covered location. • If the machine is stored outdoors, park it on flat ground and cover it with a protective sheet. • The machine must be placed in the position il- lustrated opposite to protect the hydraulic cylinder rods against corrosion.

  • Page 178: Recommissioning

    ECOMMISSIONING WARNING After storage of the machine at temperatures outside the machine's operating tempera- ture range, make sure the temperature is again in the operating temperature range before restoring the machine to working order. Before using the machine again after a storage period of two months, do the following: 1.

  • Page 180: E Technical Data

    E Technical data HAPTERS COVERED IN THIS CHAPTER PECIFICATIONS ORKING DIMENSIONS OISE EMITTED BY THE MACHINE IBRATIONS EMITTED BY THE MACHINE...

  • Page 182: Specifications

    Hydraulic pump rate 32,4x2; 21,6x1; 10,8x1 Maximum hydraulic circuit pressure P1 & P2 : 20,6 / P3 : 19,5 / P4: 2,94 Engine : YANMAR 3TNV82A-BPBVA Type 3 cylinders;water cooling;direct Diesel injection Power / revs kW / rpm 17,6 / 2400...

  • Page 183: Working Dimensions

    ORKING DIMENSIONS Unit : mm 4460 4710 2685 2945 1500 1005 1915 <1615> H <swing> 2520 2770 2980 2435 2830 3980 4130 1380 2030 AA’ 3090 1160 1240 1250 4340 4600 1500 With rear counterweight...

  • Page 184: Noise Emitted By The Machine

    OISE EMITTED BY THE MACHINE Examination results : LwA (dBA) LpA/LAeq (dBA) LpCrête (dBC) Rounded values LwA : weighted acoustic power level A. LpA/LAeq : weighted acoustic pressure level A on operator's ears. LpCrête : maximum value of the instant acoustic pressure measured with frequency weighting Measurements carried out : •...

  • Page 185: Vibrations Emitted By The Machine

    IBRATIONS EMITTED BY THE MACHINE Declared vibration value in accordance with EN 12096 Unit : m/s² Measured vibration emission Work cycle Vibrations Uncertainty, K value, a < 2,5 – Roadworks trench < 2,5 – Levelling Hand-arm in m/s² Displacement < 2,5 –...

  • Page 186: F Lifting Capacities

    They correspond to 75 % of the maximum static load before tipping or to 87 % of the hy- draulic lifting force. The data marked with * show the hydraulic limits of the lifting force. YANMAR CONSTRUCTION EQUIPMENT EUROPE S.A.S. declines all responsibility for any use of the machine that does not respect the instructions in this standard.

  • Page 188: Lifting Sv26 Cabin

    SV26 C IFTING ABIN Machine with cab and rubber tracks. A = Tilt from the rotation axis B = Attachment point height (compared to the tracks) C = Load weight = Maximum load raised by the machine = Housing overload alarm value setting...

  • Page 189: Lifting Sv26 Canopy

    SV26 C IFTING ANOPY Machine with canopy and rubber tracks. A = Tilt from the rotation axis B = Attachment point height (compared to the tracks) C = Load weight = Maximum load raised by the machine = Housing overload alarm value setting...

  • Page 190: Appendices

    Appendices Additional informations: A List of error codes displayed on the operator display station B Control sheets to be photocopied C Notes D Lashing record...

  • Page 191: A List Of Error Codes Displayed On The Operator Display Station

    A List of error codes displayed on the operator display station Type Error Code Description Corrective actions 00 000091.00 CAUTION Failure of the acceleration sensor Maintenance required 00 000091.01 CAUTION Failure of the acceleration sensor Maintenance required 00 000091.02 CAUTION Failure of the acceleration sensor Maintenance required 00 000091.03...
  • Page 192 00 001210.04 CAUTION Rack position sensor fault Maintenance required 00 001485.04 CAUTION Engine management ECU main relay fault Maintenance required 00 522241.02 CAUTION Rack actuator relay fault Maintenance required 00 522241.03 WARNING Rack actuator relay fault Maintenance required 00 522241.0 WARNING Rack actuator relay fault Maintenance required...
  • Page 193 E1 026368.12 CAUTION Engine management ECU fault Maintenance required E1 030464.05 CAUTION Proportional pump solenoid valve fault Maintenance required E1 030464.06 CAUTION Proportional pump solenoid valve fault Maintenance required E1 033024.00 CAUTION Abnormal voltage of the management computer po- Maintenance required wer supply (top) E1 033024.01 CAUTION...

  • Page 194: B Control Sheets To Be Photocopied

    B Control sheets to be photocopied Photocopy the following sheets and carry out maintenance on your machine according to the number of hours of service. Control sheet: Maintenance every 50 hours Number of hours of service hours Operations Done by Parts 6.2.1 Greasing the pin and Rotation pin and crown...
  • Page 195 Control sheet: Maintenance every 250 hours Number of hours of service hours Operations Done by Parts Rotation pin and crown Greasing Verification and Dealer Side movement and acceleration adjustment levers Cleaning Air filter GO filter Replacing the element Control sheet: Maintenance every 250 hours Number of hours of service hours Operations...
  • Page 196 Control sheet: Maintenance every 500 hours Number of hours of service hours Operations Done by Parts Rotation pin and crown Greasing Rotation reducer Replenish engine oil Travel gears Replenish engine oil Engine oil Replacement Oil filter Replacement Dealer Cleaning Radiator vents Verification and adjustment Side movement and acceleration levers Hydraulic oil return filter...
  • Page 197 Control sheet: Maintenance every 1000 hours / Every year Number of hours of service hours Operations Done by Parts Rotation pin and crown Greasing Rotation reducer Oil replacement Travel gears Oil replacement Hydraulic oil Replacement Bearing rollers and bearings, idler wheels Greasing Engine oil Replacement...
  • Page 198 Control sheet: Maintenance every 1000 hours / Every year Number of hours of service hours Operations Done by Parts Rotation pin and crown Greasing Rotation reducer Oil replacement Travel gears Oil replacement Hydraulic oil Replacement Bearing rollers and bearings, idler wheels Greasing Engine oil Replacement...
  • Page 199 Control sheet: Maintenance every 2000 hours / Every two years Number of hours of service hours Operations Done by Parts Rotation pin and crown Greasing Rotation reducer Oil replacement Travel gears Oil replacement Bearing rollers and bearings, idler wheels Greasing Hydraulic oil Replacement Engine oil...

  • Page 200: C Notes

    C Notes...

  • Page 201: D Lashing Record

    D Lashing record YANMAR CONSTRUCTION EQUIPMENT EUROPE S.A.S 25, rue de la Tambourine 52100 SAINT-DIZIER CEDEX FRANCE + 33 (0) 3 25 56 39 75 GENERAL PRINCIPLE OF APPLICATION Road transport Model : SV26 Type of operation: Tie-down Activity: Earthmover...

  • Page 202: Index

    NDEX 3rd hydraulic circuit ........112 Daily maintenance........142 Detecting anomalies ........119 Diesel Accessing the machine ........ 65 type ............137 Accessories..........101 Diesel gauge ..........16 Accessories..........147 Dismantling Accessories..........105 Accessories..........53 Accessories Dismantling Dismantling ..........53 Accessories..........107 Accessories Door.............
  • Page 203 Left command lever........24 Recommissioning ........161 Lifting............3 Right command lever ........23 Lifting capacities ........169 Right hand cab window....... 34 Lifting Kit............ 40 Rubber track maintenance ......147 Lifting ring ..........41 Rubber tracks..........95 Locking lever..........23 Running in ...........
  • Page 204 http://www.yanmar.eu...

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