Gearcase Lubricant - BRP Evinrude E-TEC Series Service Manual

ROUTINE SERVICE
LUBRICATION

Gearcase Lubricant

Draining
WARNING
Gearcase lubricant may be under pressure
and/or hot. If plug is removed from a
recently operated outboard, take precau-
tions to avoid injury.
IMPORTANT:
Always check the fill level of the
gearcase lubricant at the upper plug before
removing the lower, drain/fill plug. A tie strap can
be used to check lubricant level.
1
1. Tie strap
If lubricant level is low, refer to GEARCASE LEAK
TEST on p. 247.
Remove the lubricant level plug, then the lubricant
drain/fill plug, and drain the lube from the gear-
case into a container.
1. Lubricant level plug
2. Lubricant drain/fill plug
34
Inspection
Inspect the lube and the magnets on the plugs for
metal chips. The presence of metal fuzz can indi-
cate normal wear of the gears, bearings, or shafts
within the gearcase. Metal chips can indicate
extensive internal damage.
Inspect the lubricant for water contamination.
Water can make the lubricant milky in appear-
ance. However, normal aeration can also cause
the same appearance.
To check for water contamination, put lubricant
into a glass container. Allow the oil to settle for a
minimum of one hour to determine if there is an
abnormal amount of water in the oil.
If water is present, refer to GEARCASE LEAK
TEST on p. 247.
Overheated lubricant will have a black color and
burned odor.
Internal gearcase inspection is recommended
when lubricant is contaminated or shows signs of
failure.
Filling
000072
Refer to the INSPECTION AND MAINTENANCE
SCHEDULE on p. 14 for service frequency and
recommended lubricants.
Secure the gearcase in a vertical position.
Remove the lubricant level plug and the lubricant
drain/fill plug.
Use Gearcase Filler, P/N 501882, to slowly fill the
1
gearcase with HPF PRO lubricant through the
drain/fill hole until it appears at the oil level hole.
IMPORTANT:
can cause air pockets and the gearcase may not
fill completely.
Clean plug seal area and install the lubricant level
plug and new seal, then the lubricant drain/fill plug
2
007272
Filling the gearcase too quickly