Installing The Front Fork Legs (For Yzf-R1) - Yamaha R1 Series 2015 Service Manual

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f. Install the fork spring compressor.
g. Press down on the spacer with the fork spring
compressor "1".
h. Pull up the rod puller and install the rod holder
"2" between the locknut "3" and the guide "4".
Rod puller
90890-01437
Universal damping rod bleeding
tool set
YM-A8703
Rod puller attachment (M10)
90890-01436
Universal damping rod bleeding
tool set
YM-A8703
Fork spring compressor
90890-01441
Fork spring compressor
YM-01441
Rod holder
90890-01434
Damper rod holder double ended
YM-01434
TIP
Use the side of the rod holder that is marked "B".
4
1
i. Remove the rod puller and rod puller attach-
ment.
j. Install the damper adjusting rods and cap
bolt, and then finger tighten the cap bolt.
EWA13670
WARNING
Always use a new cap bolt O-ring.
k. Hold the cap bolt "5" and tighten the locknut
"3" to specification.
ECA17390
NOTICE
When loosening the nut, be sure not to break
the projections on the cap bolt collar of the
cap bolt.
l. Remove the rod holder and fork spring com-
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16.Install:
• Cap bolt
TIP
• Temporarily tighten the cap bolt.
• When to tighten the cap bolt to the specified
torque is after installing the front fork leg to the
vehicle and tightening the lower bracket pinch
bolts.
3
EAS30210
INSTALLING THE FRONT FORK LEGS (for
YZF-R1)
2
The following procedure applies to both of the
front fork legs.
1. Install:
• Front fork leg
EWA13680
Make sure the brake hoses are routed prop-
erly.
TIP
Align the outer tube with the position "a" as
shown in the illustration.
4-87
FRONT FORK (for YZF-R1)
Front fork cap bolt locknut (for
YZF-R1)
15 Nm (1.5 m·kgf, 11 ft·lbf)
pressor.
(to the outer tube)
Temporarily tighten the upper and lower
bracket pinch bolts.
WARNING
5
3

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