Yamaha R1 Series 2015 Service Manual page 301

replace the following parts:
–Inner tube bushing
–Outer tube bushing
–Oil seal
–Oil seal clip
–Dust seal
–O-ring
• Before assembling the front fork leg, make
sure all of the components are clean.
1. Install:
• Damper rod assembly "1"
ECA22560
NOTICE
Allow the damper rod assembly to slide
slowly down the inner tube. Be careful not to
damage the inner tube.
1
2. Tighten:
• Damper rod assembly
Front fork damper rod assembly
(for YZF-R1)
40 Nm (4.0 m·kgf, 29 ft·lbf)
TIP
Tighten the damper rod assembly with the
damper rod holder "1".
Damper rod holder
90890-01506
Damper rod holder
YM-01506
3. Lubricate:
• Inner tube's outer surface
4. Install:
• Dust seal "1"
• Oil seal clip "2"
• Oil seal "3"
• Washer "4"
• Outer tube bushing "5"
• Inner tube bushing "6"
ECA19170
NOTICE
Make sure the numbered side of the oil seal
faces bottom side.
TIP
• Before installing the oil seal, lubricate its lips
with lithium-soap-based grease.
• Lubricate the outer surface of the inner tube
with fork oil.
• Before installing the oil seal, cover the top of
the front fork leg with a plastic bag to protect
the oil seal during installation.
1
5. Install:
• Outer tube
6. Install:
• Outer tube bushing "1"
• Washer "2"
4-84
FRONT FORK (for YZF-R1)
Recommended oil
YZF-R1 Suspension oil M1 or
equivalent
New
New
New
4
5
6
(to the inner tube)
New
New
3
1
2