Dürkopp Adler 567 CLASSIC Service Manual
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Dürkopp Adler 567 CLASSIC Service Manual

Dürkopp Adler 567 CLASSIC Service Manual

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  • Page 1 567 classic Service manual...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP TO CONSULT LATER All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG - 2015...

  • Page 3: Table Of Contents

    Aligning the needle bar linkage in the sewing direction ....34 Position of the hook and needle ..........36 11.1 Setting the hook side clearance ..........36 11.2 Setting the loop stroke position ..........38 Service manual 567 classic - 01.0 - 10/2015...
  • Page 4 19.2.3 Cleaning the filter element ............73 19.3 Cleaning work ................74 19.3.1 Cleaning the machine ..............74 19.3.2 Cleaning the motor fan mesh ............. 75 19.4 Checking the toothed belt ............75 Service manual 567 classic - 01.0 - 10/2015...

  • Page 5: About These Service Instructions

    About these Service Instructions About these Service Instructions This manual for sewing machine 567 classic was compiled with the utmost care. It contains information and notes in order to ensure long-term and reliable operation. 1.1 Scope This manual describes the setting and maintenance work on the 567 classic sewing machine.

  • Page 6: Other Documents

    The manufacturer cannot be held liable for damages resulting from: • Breakage and transport damages • Failure to observe operating manual • Improper use • Unauthorized modifications to the machine • Use of untrained personnel • Use of unapproved replacement parts Service manual 567 classic - 01.0 - 10/2015...

  • Page 7: Safety Information

    They have to be disposed of correctly and in accordance with the applicable statutory provisions. Only qualified specialists may set up the machine. Anyone setting up the machine should read the operating manual first. Service manual 567 classic - 01.0 - 10/2015...

  • Page 8: Signal Words And Symbols Used In Warnings

    Signal word Hazard DANGER Will result in serious injury or death. WARNING Can result in serious injury or death. CAUTION Can result in minor or moderate injury. ATTENTION Can result in property damage. Service manual 567 classic - 01.0 - 10/2015...
  • Page 9 Type and source of risk Consequences of non-observance Measures for avoiding the risk This is what a warning looks like for a hazard that could result in serious injury or even death if ignored. Service manual 567 classic - 01.0 - 10/2015...
  • Page 10 ATTENTION Type and source of risk Measures for avoiding the risk This is what a warning looks like for a hazard that could result in mate- rial damage if ignored. Service manual 567 classic - 01.0 - 10/2015...

  • Page 11: Working Basis

    Machine damage and malfunctions can be caused by laying the cables incorrectly. Excess cabling may obstruct moving machine parts in their ability to function correctly. This will affect the sewing function and may cause damage. Lay excess cabling as described above. Service manual 567 classic - 01.0 - 10/2015...

  • Page 12: Removing The Covers

    Fig. 1: Tilting and erecting the machine upper section Tilting the machine upper section 1. Tilt the machine upper section as far as it will go. Erecting the machine upper section 1. Raise the machine upper section. Service manual 567 classic - 01.0 - 10/2015...

  • Page 13: Removing And Fitting The Arm Cover

    3. Hold the arm cover (2) on the adjusting wheel and remove it. Fitting the arm cover 1. Turn the adjusting wheel for the sewing foot stroke (3) to 2. 2. Fit the arm cover (3). 3. Tighten the screws (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 14: Removing And Fitting The Head Cover

    Removing the valve cover 1. Undo all four screws (1). 2. Remove the valve cover (2). Fitting the valve cover 1. Fit the valve cover (2). 2. Tighten all four screws (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 15: Opening And Closing The Throat Plate Slide

    1. Press the clamping spring (3) downwards. 2. Push the throat plate slide (1) apart. Closing the throat plate slide 1. Screw the throat plate slide (1) to the throat plate (2). Service manual 567 classic - 01.0 - 10/2015...

  • Page 16: Removing And Installing The Throat Plate

    1. Insert the throat plate (2), ensuring that the nose (4) of the bobbin housing (3) is in the cutout of the throat plate. 2. Tighten both screws (1). 3. Close the throat plate slide ( page 13). Service manual 567 classic - 01.0 - 10/2015...

  • Page 17: Removing And Installing The Feed-Dog

    The needle must be positioned in the center of the needle hole on insertion. Order Then check the following setting: Feed-dog ( 9.1.1 Moving the feed-dog, page 28) Service manual 567 classic - 01.0 - 10/2015...

  • Page 18: Flats On Shafts

    • Setting the loop stroke and needle bar height • Position 2: Handwheel zero position • 3 mm end in the small groove • Setting the handwheel position and checking the top dead center for the needle bar Service manual 567 classic - 01.0 - 10/2015...

  • Page 19: Putting The Handwheel Into Position

    Fig. 11: Putting the handwheel into position ① ② (1) - Graduated (2) - Marking scale Setting steps 1. Turn the handwheel until the specified number on the graduated scale (1) is next to the marking (2). Service manual 567 classic - 01.0 - 10/2015...
  • Page 20 Working basis Service manual 567 classic - 01.0 - 10/2015...

  • Page 21: Setting The Handwheel Scale

    6. Turn the handwheel scale so that the 0° is at the center of the marking (2). 7. Tighten the setscrew through the opening (1). 8. Remove the lock ( page 17). 9. Put the handwheel into the 50° position. 10.Tighten the setscrew through the opening (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 22: Positioning The Arm Shaft

    3. Push the arm shaft (1) to the right as far as it will go and flush with the machine casting. 4. Tighten all the setscrews (3) on the arm shaft crank (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 23: Positioning The Toothed Belt Pulleys

    (3) - Winder wheel Setting steps 1. Loosen the setscrews (2). 2. Turn the upper toothed belt pulley (1) such that the setscrews (2) are seated flush on the flat (5) of the arm shaft. Service manual 567 classic - 01.0 - 10/2015...

  • Page 24: Lower Toothed Belt Pulley

    2 setscrews (4) can be reached. 2. Loosen the setscrews (4). 3. Turn the lower toothed belt pulley (3) such that the setscrews (4) are seated on the flat of the arm shaft. Service manual 567 classic - 01.0 - 10/2015...

  • Page 25: Setting The Stitch Length Adjusting Wheel

    (6) - Key 2. Hold the stitch length adjusting wheel (1) using a key (6). 3. Loosen the screw (2). 4. Remove the stitch length adjusting wheel (1) from the shaft (4). Service manual 567 classic - 01.0 - 10/2015...
  • Page 26 12. Remove the tension spring (10). 13. Loosen the screw (11). 14. Manually position the plates (8) so that they are parallel. 15. Tighten the screw (11). 16. Attach the tension spring (10). Service manual 567 classic - 01.0 - 10/2015...

  • Page 27: Setting The Stitch Length Limit

    (3) - Mark-off openings (2) - Screw Setting steps 1. Position the stitch length adjusting wheel (1) to 0. 2. Hold the stitch length adjusting wheel (1) using a key. 3. Loosen the screw (2). Service manual 567 classic - 01.0 - 10/2015...

  • Page 28: Setting The Eccentric For The Forward And Backward Stitches

    (3) - Eccentric screw (2) - Setscrew (4) - Recess Setting steps 1. Unscrew the setscrew (2). 2. Turn the eccentric screw (3) from the right through the opening in the base plate: Service manual 567 classic - 01.0 - 10/2015...

  • Page 29: Setting The Feed-Dog

    • For minimal deviations, it suffices to move the feed-dog on the carrier ( 9.1.1 Moving the feed-dog, page 28). • If this is not sufficient, move the entire feed-dog carrier on the sliding shaft ( 9.1.2 Moving the feed-dog carrier, page 29). Service manual 567 classic - 01.0 - 10/2015...

  • Page 30: Moving The Feed-Dog

    Place the removed throat plate next to it as an aid for orientation so that the feed-dog can be screwed on straight. 3. Tighten the screws (3). Service manual 567 classic - 01.0 - 10/2015...

  • Page 31: Moving The Feed-Dog Carrier

    10.Tighten the connection to the tie rod using the screws (1). In the process, make sure that the feed-dog height has the correct setting. ( 9.2.2 Setting the feed-dog height in the top dead center, page 31). Service manual 567 classic - 01.0 - 10/2015...

  • Page 32: Setting The Feed-Dog Movement

    (3) - Drive (2) - Pusher eccentric Setting steps 1. Set the stitch length adjusting wheel to the maximum stitch length. 2. Unscrew the setscrews (1). 3. Put the handwheel into the 190° position. Service manual 567 classic - 01.0 - 10/2015...

  • Page 33: Setting The Feed-Dog Height In The Top Dead Center

    2. Loosen the setscrews (2) on the lever (1) at the left, above the hook. 3. Turn the lever (1) such that the upper edge of the feed-dog protrudes 0.5 mm above the throat plate. 4. Tighten the setscrews (2). Service manual 567 classic - 01.0 - 10/2015...

  • Page 34: Setting The Stroke Movement

    3. Turn the stroke eccentric (2) such that the upper edge of the feed-dog is in the upward movement and at the same height as the upper edge of the throat plates. 4. Tighten the setscrews (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 35: Aligning The Needle Bar Linkage

    • Head cover ( 3.3.3 Removing and fitting the head cover, page 12) Fig. 25: Aligning the needle bar linkage sideways ① ② ③ (1) - Adjusting wheel for the sewing foot (2) - Setscrews pressure (3) - Openings Service manual 567 classic - 01.0 - 10/2015...

  • Page 36: Aligning The Needle Bar Linkage In The Sewing Direction

    Cover • Valve cover ( 3.3.4 Removing and fitting the valve cover, page 12) • Tilt the upper section ( 3.3.1 Access to the machine bottom section, page 10) Service manual 567 classic - 01.0 - 10/2015...
  • Page 37 3. Align the needle in the center of the needle hole for the feed-dog. 4. Tighten the setscrews (1). Order Then check the following setting: • Loop stroke position ( 11.2 Setting the loop stroke position, page 38) Service manual 567 classic - 01.0 - 10/2015...

  • Page 38: Position Of The Hook And Needle

    Cover • Tilt the upper section ( 3.3.1 Access to the machine bottom section, page 10) • Throat plate slide ( 3.3.5 Opening and closing the throat plate slide, page 13) Service manual 567 classic - 01.0 - 10/2015...
  • Page 39 7. Tighten the setscrews (2) for the clamping ring (1). 8. Remove the lock ( page 17). Order Then check the following setting: • Position of the needle guard ( 11.3 Adjusting the needle guard, page 40) Service manual 567 classic - 01.0 - 10/2015...

  • Page 40: Setting The Loop Stroke Position

    Fault caused by an incorrect setting • Missing stitches Cover • Tilt the upper section ( 3.3.1 Access to the machine bottom section, page 10) • Feed-dog ( 3.3.7 Removing and installing the feed-dog, page 15) Service manual 567 classic - 01.0 - 10/2015...
  • Page 41 Then check the following settings: • Position of the needle guard ( 11.3 Adjusting the needle guard, page 40) • Timing of cutting by the thread cutter ( 16.4 Adjusting the needle thread tension, page 61) Service manual 567 classic - 01.0 - 10/2015...

  • Page 42: Adjusting The Needle Guard

     The needle guard pushes the needle just enough away so that it can- not be touched by the hook tip. Cover • Feed-dog ( 3.3.7 Removing and installing the feed-dog, page 15) Service manual 567 classic - 01.0 - 10/2015...

  • Page 43: Setting The Needle Bar Height

    Machine locked in place in position 1 ( page 16) and stitch length ad- justing wheel set to 0.  The hook tip is level with the lower third of the groove for the needle. Service manual 567 classic - 01.0 - 10/2015...
  • Page 44 5. Tighten the screw (2) for the needle bar (1). 6. Remove the lock ( page 17). Order Then check the following setting: • Position of the needle guard ( 11.3 Adjusting the needle guard, page 40) Service manual 567 classic - 01.0 - 10/2015...

  • Page 45: Setting The Bobbin Housing Lifter

    Order Always check the width of the lifting gap after making changes to the needle thread size. The correct width of the lifting gap depends on the thickness of the needle thread. Service manual 567 classic - 01.0 - 10/2015...
  • Page 46 While doing so, ensure that the gap is not so big that the middle part of the hook swings to and fro, hitting the recess in the throat plate. 5. Tighten the setscrew (1). 6. Push the cover (2) upwards. 7. Tighten the screw (3). Service manual 567 classic - 01.0 - 10/2015...

  • Page 47: Setting The Timing For Opening

    4. Use the hex key to turn the control cam (3) such that the spool housing lifter opens at the correct point in time. 5. Tighten the setscrew (4). 6. Insert the plug (1) into the opening. Service manual 567 classic - 01.0 - 10/2015...

  • Page 48: Sewing Feet

    Correct setting For sewing foot stroke 3, the presser foot and feeding foot are raised by the same height. Cover • Arm cover ( 3.3.2 Removing and fitting the arm cover, page 11) Service manual 567 classic - 01.0 - 10/2015...

  • Page 49: Setting The Stroke Movement For The Feeding Foot

    Order First check the following settings: • Feed-dog movement ( 9.2 Setting the feed-dog movement, page 30) • Even sewing foot stroke ( 13.1 Setting an even sewing foot stroke, page 46) Service manual 567 classic - 01.0 - 10/2015...
  • Page 50 3. Turn the stroke eccentric (1) such that the feeding foot touches down on the feed-dog when the handwheel is in the 95° position. In doing so, do not move the stroke eccentric (1) laterally on the axle. 4. Tighten the setscrews (2). Service manual 567 classic - 01.0 - 10/2015...

  • Page 51: Setting Presser Foot Pressure

    When the pedal is pressed completely back, the sewing feet will be raised after the thread is cut so that the material being sewn can be exchanged. Service manual 567 classic - 01.0 - 10/2015...
  • Page 52 • To raise the sewing feet to a lesser height: Turn it clockwise • To raise the sewing feet higher: Turn it counterclockwise 4. Tighten the setscrews (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 53: Setting The Needle Thread Tension

    Cover • Throat plate slide ( 3.3.5 Opening and closing the throat plate slide, page 13) Fig. 41: Setting the thread regulator ① ② (1) - Thread regulator (2) - Screw Service manual 567 classic - 01.0 - 10/2015...

  • Page 54: Setting The Thread Tensioning Spring

    Fig. 42: Setting the thread tensioning spring ① ④ ② ③ (1) - Stop collar (3) - Tensioning spring (2) - Spring (4) - Screw Service manual 567 classic - 01.0 - 10/2015...

  • Page 55: Winder

    • Arm cover ( 3.3.2 Removing and fitting the arm cover, page 11) Fig. 43: Removing the winder and setting the winder filling quantity (1) - Screws (3) - Winding lever (2) - Setting screw (4) - Arm Service manual 567 classic - 01.0 - 10/2015...
  • Page 56 9. Set the clamp (5) such that it is resting against the locking disc (14). 10.Set the clamp (5) such that its distance to the winder wheel (6) is 0.5 mm. Tighten the setscrew in the clamp (5). Service manual 567 classic - 01.0 - 10/2015...
  • Page 57 14.Tighten the setscrew (8). Fig. 46: Installing the winder (1) - Screws (15) - Marking for XXL hook Installing the winder 15.Fit the winder on the machine arm. 16.Tighten the screws (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 58: Setting The Hook Thread Guide

    • To the front: The thread will be wound on further to the front • To the rear: The thread will be wound on further to the rear 3. Tighten the screw (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 59: Thread Cutter

    Fig. 48: Setting the height of the thread-pulling knife (1) - Counter-blade (4) - Thread-pulling knife (2) - Thread-pulling knife (5) - Distance (3) - Hook bearing mounting surface (6) - Screw Service manual 567 classic - 01.0 - 10/2015...

  • Page 60: Setting The Cutoff Curve

    (1) - Clamping ring (6) - Widest extent (2) - Setscrews (7) - Actuating lever (3) - Roller (8) - Clamping ring (4) - Control cam (9) - Solenoid (5) - Setscrews Service manual 567 classic - 01.0 - 10/2015...
  • Page 61 13.Push the clamping ring (1) to the right as far as it will go and against the control cam (4). 14.Check the loop stroke position ( page 38). 15.Tighten all four setscrews (2) on the clamping ring (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 62: Setting The Cutting Pressure

    (5) - Hook thread clamp (3) - Thread-pulling knife (6) - Screw Setting steps 1. Turn the handwheel until the thread-pulling knife (3) can be swung out by hand. 2. Loosen the screw (6). Service manual 567 classic - 01.0 - 10/2015...

  • Page 63: Adjusting The Needle Thread Tension

    • Throat plate slide ( 3.3.5 Opening and closing the throat plate slide, page 13) Fig. 52: Setting point in time for cutting (1) - Roller (4) - Setscrews (2) - Clamping ring (5) - Counter-blade (3) - Control cam (6) - Thread-pulling knife Service manual 567 classic - 01.0 - 10/2015...
  • Page 64 • Insert the thread into thread-pulling knife (6) and slowly turn the handwheel. • Determine the handwheel position at which the thread is cut. • If necessary, repeat setting steps 1 – 7 until the cut takes place at 60°. Service manual 567 classic - 01.0 - 10/2015...

  • Page 65: Setting The Potentiometer

    4. Call up the technician level using the Plus/Minus keys (3): As the case may be, press the Plus or Minus key under the letter or the number until the display indicates t 10 04. 5. Press the OK key (5) Service manual 567 classic - 01.0 - 10/2015...
  • Page 66 13.Press the ESC key two times. Important: 14.Switch off the machine at the main switch. 15.Switch on the machine at the main switch.  Switching off and on will save the setting. Service manual 567 classic - 01.0 - 10/2015...

  • Page 67: Setting The Safety Snap-On Coupling

    1. Fix a setscrew (1) of the left adjusting ring (2), with an Allen key, for example. 2. Turn handwheel until the safety snap-on coupling (3) engages.  The setscrews (1) are parallel to each other. Service manual 567 classic - 01.0 - 10/2015...

  • Page 68: Setting The Torque

    2. Using the screwdriver, turn the disc on the setting slot (2) such that 8 Nm is reached for the torque: • To increase the force: Turn in the + direction • To reduce the force: Turn in the - direction 3. Tighten the screw (1). Service manual 567 classic - 01.0 - 10/2015...

  • Page 69: Maintenance Work

    DA 10 can be obtained under the following part number at DA sales offices: • 9047 000011 – 250 ml • 9047 000012 – 1 l • 9047 000013 – 2 l • 9047 000014 – 5 l Service manual 567 classic - 01.0 - 10/2015...

  • Page 70: Lubrication Of The Upper Part Of The Machine

    1. Check the oil level indicator every day. 2. If the oil level is below the minimum level marking (3): Pour oil through the refill opening (1) but no higher than the maximum level marking (2). Service manual 567 classic - 01.0 - 10/2015...

  • Page 71: Hook Lubrication

    1. Check the oil level indicator every day. 2. If the oil level is below the minimum level marking (2): Pour oil through the refill opening (1) but no higher than the maximum level marking (3). Service manual 567 classic - 01.0 - 10/2015...

  • Page 72: Setting The Hook Lubrication

    • Turn clockwise: less oil is released The released amount of oil does not change until the operating time has run a few minutes. Sew for several minutes before you check the setting again. Service manual 567 classic - 01.0 - 10/2015...

  • Page 73: Pneumatic System

    1. Pull the adjustment knob (1) up. 2. Turn the turning handle until the pressure indicator (2) indicates 6 bar: • clockwise: to increase pressure • counterclockwise: to reduce pressure 3. Push the adjustment knob (1) down. Service manual 567 classic - 01.0 - 10/2015...

  • Page 74: Draining The Water Condensation

    1. Place the collection tray under the drain screw (3). 2. Unscrew the drain screw (3) completely. 3. Allow water to drain into the collection tray. 4. Tighten the drain screw (3). Service manual 567 classic - 01.0 - 10/2015...

  • Page 75: Cleaning The Filter Element

    4. Blow out the filter element (1) using a compressed air gun. 5. Wash out the filter tray using benzine. 6. Tighten the filter element (1). 7. Tighten the water separator (2). 8. Tighten the drain screw (3). Service manual 567 classic - 01.0 - 10/2015...

  • Page 76: Cleaning Work

    • Area under the throat plate (3) • Hook (2) • Area around the needle (1) Cleaning steps 1. Dust and fiber residues must be removed with a compressed air gun or a brush. Service manual 567 classic - 01.0 - 10/2015...

  • Page 77: Cleaning The Motor Fan Mesh

    Switch off the machine before checking the condi- tion of the toothed belt. The condition of the toothed belt must be checked once a month. A damaged toothed belt must be replaced immediately. Service manual 567 classic - 01.0 - 10/2015...
  • Page 78 Maintenance work Correct setting • The toothed belt exhibits no cracks or fragile areas. • When pressed with a finger, the toothed belt must yield no more than 10 mm. Service manual 567 classic - 01.0 - 10/2015...
  • Page 80 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone +49 (0) 521 925 00 E-Mail: service@duerkopp-adler.com www.duerkopp-adler.com...

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