Unit Repair; Master Cylinder - Daewoo MATIZ Service Manual

4B – 8 MASTER CYLINDER

UNIT REPAIR

MASTER CYLINDER

(ABS Type Master Cylinder is Shown,
Non–ABS Type Master Cylinder is Similar)
Disassembly Procedure
1. Remove the master cylinder. Refer to "Master Cylin-
der Assembly" in this section.
2. Remove the brake fluid reservoir. Refer to "Brake
Fluid Reservoir" in this section.
3. Remove the reservoir seals (1).
4. Remove the washer (2).
5. Remove the stop pin (3).
D24B001
6. Remove the boot (1).
7. Remove the retaining ring (2).
Notice: When removing the retaining ring, avoid dam-
aging the piston or the cylinder wall.
8. Remove the primary piston (3).
9. Carefully remove the secondary piston assembly
and the spring from the master cylinder bore (4).
D24B002
Assembly Procedure
1. Install the secondary piston assembly .
2. Install the stop pin.
3. Install the primary piston.
4. Install the retaining ring.
5. Install the boot.
6. Install the washer.
7. Install the reservoir seals.
8. Install the brake fluid reservoir. Refer to "Brake Fluid
Reservoir" in this section.
9. Install the master cylinder. Refer to "Master Cylinder
D24B003
Assembly" in this section.
10. Raise and suitably support the vehicle.
11. Bleed the braking system. Refer to Section 4A, Hy-
draulic Brakes.
12. Lower the vehicle.
DAEWOO M-150 BL2