Dodge ram truck 3500 1996 Service Manual page 1483

BR
NV4500 MANUAL TRANSMISSION 21 - 93
CLEAHifiCl A N D INSPECTION (Continued)
SHIFT
FORK
AND
SLEEV:
PINS
FIFTH
GEAR
HUB
J9221-239
Fig, 169 installing Assembled Countershaft Fifth
Gear, Shift Fork And Synchro Sleeve
FIFTH
GEAR
HUB
SYNCHRO
STRUT (3)
J9221-240
Fig. 170 installing Fifth Gear Synchro Struts And
Springs
STOP
RING
CLUTCH
GEAR
J9221-241
Fig. 171 Fifth Synchro Clutch Gear And Stop Ring
Installation
CLUTCH
RING v
FIFTH
SYNCHRO
CLUTCH
GEAR
J9221-89
Fig. 172 Installing Fifth Synchro Clutch Snap Ring
C L E A N I N G A N D I N S P E C T I O N
TRANSMISSION
Clean the gears, bearings shafts, extension/adapter
housing and gear case with solvent. Dry all parts
except the bearings with compressed air. Allow the
bearings to either air dry or wipe them dry with
clean shop towels.
Inspect the reverse idler gear, bearings, shaft and
thrust washers (Fig. 173). Replace the bearings i f the
rollers are worn, chipped, cracked, flat-spotted, or
brinnelled. Or i f the bearing cage is damaged or dis­
torted. Replace the thrust washers i f cracked,
chipped, or worn. Replace the gear i f the teeth are
chipped, cracked or worn thin.
FRONT
THRUST
WASHER
IDLER
GEAR
BEARINGS
REAR
THRUST
WASHER
BEARING
SPACER
IDLER ,
SHAFT J9221-183
Fig. 173 Reverse Idler Components