Dodge ram truck 3500 1996 Service Manual page 1096

9 - 106 5.9L ENGINE
BR
REMOVAL AND I N S T A L L A T I O N (Continued)
(4) Place the smaller diameter of the oil seal over
Front Oil Seal Installation Tool 6635 (Fig. 24). Seat
the oil seal in the groove of the tool.
(10) Remove the vibration damper bolt and seal
installation tool.
CRANKSHAFT
v
FRONT OIL
SEAL
• INSTALL THIS
END INTO
SPECIAL TOOL
6635
J 9 3 0 9 - 4 4
Fig. 24 Placing Oil Seal on Installation Tool 6635
(5) Position the seal and tool onto the crankshaft
(Fig.
25).
(6) Tighten the 4 lower chain case cover bolts to
13N-m (10 ft.lbs.) to prevent the cover from tipping
during seal installation.
OIL
SEAL
TIMING'
CHAIN
COVER
J 9 3 0 9 - 4 5 —
Fig. 25 Position Tool and Seal onto Crankshaft
(7) Using the vibration damper bolt, tighten the
bolt to draw the seal into position on the crankshaft
(Fig. 26).
(8) Loosen the 4 bolts tightened in step 4 to allow
realignment of front cover assembly.
(9) Tighten chain case cover bolts to 41 N-m (30
ft.lbs.) torque. Tighten oil pan bolts to 24 N-m (215
in. lbs.) torque.
J 9 3 0 9 - 4 6
Fig. 26 Installing Oil Seal
(11) Inspect the seal flange on the vibration damper.
(12) Install vibration damper.
(13) Install water pump and housing assembly
using new gaskets (refer to Group 7, Cooling Sys­
tem). Tighten bolts to 41 N-m (30 ft. lbs.) torque.
(14) Install power steering pump (refer to Group
19, Steering).
(15) Install the serpentine belt (refer to Group 7,
Cooling System).
(16) Install the cooling system fan. Tighten the
bolts to 23 N-m (17 ft. lbs.) torque.
(17) Position the fan shroud and install the bolts.
Tighten the bolts to 11 N-m (95 in. lbs.) torque.
(18) Fill cooling system (refer to Group 7, Cooling
System for the proper procedure).
(19) Connect the negative cable to the battery.
THING CHAIN
REMOVAL
(1) Remove Timing Chain Cover Refer to proce­
dure in this section.
(2) Remove camshaft sprocket attaching bolt and
remove timing chain with crankshaft and camshaft sprock­
ets.
INSTALLATION
(1) Place both camshaft sprocket and crankshaft
sprocket on the bench with timing marks on exact imagi­
nary center line through both camshaft and crankshaft
bores.