Dodge ram truck 3500 1996 Service Manual page 1467

m m — —
DISASSEMBLY AND ASSEMBLY (Continued)
(32) Remove first gear from bearing and mainshaft
(Fig. 96).
FIRST
GEAR
J 9 2 2 M 5 2
Fig. 96 Removing First Gear
(33) Remove first gear bearing from mainshaft
(Pig. 97).
MAINSHAFT FIRST
J9221-153
Fig, 97 Removing First Gear Bearing
TRANSMISSION ASSEMBLY INFORMATION
NOTE; Gaskets are not used in the NV4500 trans­
mission. Use Mopar Gasket Maker, silicone adhe­
sive/sealer, or Loctite 518 on all gear case and
extension housing sealing surfaces.
ADJUSTMENT SPECIFICATIONS
• Countershaft End Play: 0.051-0.15 mm
(0.002-0.006 in.)
• Mainshaft End Play: 0.051-0.15 mm (0.002-0.006
in.)
GEAR CASE ASSEMBLY
(1) Install countershaft front bearing cup i n case
with Tool Handle C-4171 and Installer Tool 6061-1 or
C-4340 (Fig. 98).
(2) Install new bushings in shift lug rail bores
with Tool 6456 (Fig. 99). Seat bushings flush with
bores.
— NV4500 MANUAL TRANSMISSION 21 - 77
SPECIAL TOOL SPECIAL TOOL
Fig. 98 Installing Countershaft Front Bearing Cup
Fig. 99 Installing Shift Lug Rail Bushings
(3) I f case magnet was removed, install and secure
magnet in clip at bottom of case (Fig. 100).
Fig. 100 Gear Case Magnet Installation