Dodge ram truck 3500 1996 Service Manual page 1477

BR
NW4500 MANUAL TRANSMISSION 21 - 87
DISASSEMBLY AND ASSEMBLY (Continued)
(32) Install second gear bearing on mainshaft (Fig.
140).
SECOND
GEAR
BEARING
J9221-217
Fig. 140 Second Gear Bearing instaliation
(33) Install second gear on mainshaft and bearing.
Rotate gear until tabs of second speed clutch ring are
fully seated i n tab slots i n gear (Fig. 141).
SECOND
GEAR
CLUTCH
RING TABS
TAB
SLOTS
(IN GEAR)
J9221-218
Fig. 141 Second Gear Instaliation
(34) Install thrust washer pin in shaft (Fig. 142).
Use needle nose pliers to insert pin in shaft hole.
(35) Install second gear thrust washer. Be sure
washer is seated on gear and pin (Fig. 143).
(36) Install second gear thrust washer snap ring
(Fig. 144). Be sure snap ring is fully seated in main-
shaft groove.
(37) Install third gear bearing spacer on shaft and
seat i t against thrust washer snap ring (Fig. 144).
THRUST
WASHER
PIN
SECOND
GEAR
J9221-223
Fig. 142 Thrust Washer Pin Installation
SECOND
GEAR
SECOND
GEAR
THRUST
WASHER LOCATING
PIN
IN WASHER
NOTCH
J9221-224
Fig. 143 Second Gear Thrust Washer Installation
SECOND
GEAR THRUST
WASHER
THRUST
WASHER
SNAP RING
THIRD GEAR
BEARING
SPACER
J922M22
Fig. 144 Installing Snap Ring And Third Gear
Bearing Spacer