Dodge ram truck 3500 1996 Service Manual page 1340

14 - 106
FUEL SYSTEM
R E M O V A L A N D INSTALLATION (Continued)
FRONT OF ENGINE
AIR TEMPERATURE
SENSOR
SENSOR
ELECTRICAL
CONNECTOR
INTAKE
MANIFOLD
p u E L
(UPPER HALF) SHUTDOWN SOLENOID
SOLENOID ELECTRICAL J9414-93
CONNECTOR J y 4 l 4 y j
Fig. 107 Fuel Shutdown Solenoid Location
FUEL SHUTDOWN
SOLENOID
MOUNTING
BOLTS
SHUTDOWN
LEVER
v
LOCKNUTS CUP
J9414-92
Fig. 108 Fuel Shutdown Solenoid Removal/
installation
INSTALLATION
(1) Position solenoid to mounting bracket and
injection pump lever.
(2) Install clip at injection pump lever.
(3) Install and tighten two mounting bolts.
(4) Check and adjust the shaft length of the sole­
noid. Refer to the following procedure:
SOLENOID SHAFT ADJUSTMENT
After replacing the fuel shutdown solenoid, the
solenoid shaft length must be checked and i f neces­
sary, adjusted.
(1) Turn the ignition switch ON.
(2) Pull up (by hand) and hold on the solenoid
lever (Fig. 109). If the solenoid is operating cor­
rectly, it should remain in the U P position with
the key in the ON position.
FUEL
SHUTDOWN
SOLENOID
HOLD SOLENOID
LEVER IN
"UP" POSITION
J9414-81
Fig. 109 Fuel Shutdown Solenoid Lever in Up
Position
(3) Take a measurement from the bottom of the
solenoid mounting bracket to the top of the injection
pump shutdown lever pin (Fig. 110).
(4) Dimension should be 66.9 mm (2.64 inches).
(5) I f adjustment is necessary, loosen the shaft
locknut and rotate the adjustment nut (Fig. I l l ) to
attain dimension.
FUEL SHUTDOWN SOLENOID RELAY
The fuel shutdown solenoid relay is located in the
engine compartment near the brake master cylinder
(Fig. 112).
MEMOWAL
(1) Disconnect both negative battery cables at both
batteries.
(2) Disconnect the electrical connector at the relay.
(3) Remove the relay from the mounting bracket.
INSTALLATION
(1) Install the relay to the mounting bracket.
(2) Connect the electrical connector.
(3) Connect battery cables to both batteries. .