Dodge ram truck 3500 1996 Service Manual page 1415

Mi ----- - - - - NV3500 MANUAL TRANSMISSION 21 - 25
DISASSEMBLY
AND
ASSEMBLY
(Continued)
Fig. 75 First Gear Bearing installation
p—na
Fig. 76 First Gear Installation
tioned. Side marked first side must be facing first
gear.
(22) Press 1-2 synchro onto output shaft using
suitable size pipe tool and shop press (Fig. 79).
CAUTION: Take time to align the synchro ring and
sleeve as hub the is being pressed onto the shaft.
The synchro ring can be cracked if it becomes mis­
aligned.
(23) Install new 1-2 synchro hub snap ring (Fig.
80) as follows:
(a) Snap rings are available in thicknesses from
1.80 mm to 2.00 mm (0.070 to 0.078 in.).
(b) Install thickest snap ring that will fit in
shaft groove.
Fig. 77 First Speed Synchro Ring Installation
Fig. 78 Starting 1-2 Synchro On Shaft
Fig. 79 Pressing 1-2 Synchro Assembly Onto Output
Shaft