Dodge ram truck 3500 1996 Service Manual page 1216

11 - 1 4 EXHAUST SYSTEM AND INTAKE MANIFOLI
REMOVAL A N D INSTALLATION (Continued!
Fig. 29 Air intake Pipe, Exhaust Pipe and
Turbocharger
Fig. 30 Oii Supply Line and Charge Air Cooler
(Intercooler) inlet Duct
INSTALLATION!
(1) Install the engine exhaust manifold and gas­
kets use anti-seize on capscrews. Tighten the exhaust
manifold bolts in sequence to 43 N-m (32 ft. lbs.)
torque (Fig. 32).
mm
Fig. 31 Engine Exhaust Manifold and Gaskets
EXHAUST
Fig. 32 Engine Exhaust Manifold Bolt Tightening
Sequence
(2) Install the turbocharger. Apply anti-seize to the
studs and then tighten the turbocharger mounting
nuts to 32 N-m (24 ft. lbs.) torque.
(3) Position the charge air cooler (intercooler) inlet
duct to the turbocharger. With the clamp in position,
tighten the clamp nut to 8 N-m (72 in. lbs.) torque.
(4) Position the air intake pipe and the exhaust
pipe onto the turbocharger. Tighten the clamps to 8
N-m (74 in. lbs.) torque.
(5) Install the oil drain tube and oil supply line to
the turbocharger. Tighten the drain tube bolts to 24
N-m (18 ft. lbs.) torque. Tighten the oil supply line
fitting nut to 15 N-m (11 ft. lbs.) torque.
(6) Connect the cab heater supply and return
lines. Tighten the line nuts to 24 N-m (18 ft. lbs.)
torque.
(7) Operate the engine to check for leaks.