Dodge ram truck 3500 1996 Service Manual page 1200

I - 210 5.9L (DIESEL) ENGINE
S P E C I F I C A T I O N S
5.9L (DIESEL) ENGINE
Camshaft
Journal Diameter (Min.) . . . . . . . . . . . . . . . . . . . .53.962 mm
(2.1245 in)
Valve Lobes (Min. Diameter @ Peak of Lobe)
Intake 47.040 mm
(1.852 In)
Exhaust 46770 mm
(1.841 In)
Lift Pump Lobe (Min. Diameter @ Peak of Lobe) . . 35.500 mm
(1.398 in)
End Clearance . . 0.152-0.254 mm
(0.006-0.010 in)
Gear Backlash .0.080-0.330 mm
(0.003-0.013 in)
Connecting l©ds
Pin Bore Diameter (Max.) . . , 40.042 mm
(1.5764 in)
Side Clearance . .0.100-0.300 mm
(0.004-0.012 in)
C r a n k s h a f t
M a i n
Bearing Journal
Diameter
Standard 82.962 mm
(3.2662 in)
Machined 0,25 mm . . 82.712 mm
(0.0098 in) (3.2564 in)
Machined 0.50 mm . 82.462 mm
(0.0197 in) (3.2465 in)
Machined 0.75 mm 82.212 mm
(0.0295 in) (3.2367 in)
Machined 1.00 mm . . . . 81.962 mm
0.0394 in) (3.2269 in)
O u t - o f - R o u n d
(Max.) .0.050
mm
(0.002 in)
Taper (Max.) 0.013 mm
(0.0005 in)
Oil Clearance (Max.) .0.119 mm
(0.0047 in)
Connecting Rod Journal Diameter
Standard .68.962 mm
(2.7150 in)
Machined 0.25 mm . . . . . . . . . . . . . . . 68.712 mm
(0.0098 in) (2.7052 in)
Machined 0.50 mm 68.462 mm
(0.0197 in) (2.6954 in)
Machined 0.75 mm . . . . . . . . . . . . . . . . . . . . . . 68.212 mm
(0.0295 in) (2.6855 in)
Machined 1.00 mm 67.962 mm
(0.0394 in) (2.6757 in)
Out-of-Round (Max.) 0.050 mm
(0.002 in)
Taper (Max) 0.013 mm
(0.0005 in)
Oil Clearance 0.089 mm
(0.0035 in)
End Clearance . 0.100-0.430 mm
(0.004-0.017 in)
BR
Crankshaft (Cont.)
Gear Backlash .0.080-0.330 mm
(0.003-0.03 in)
C y l i n d e r Block
Cylinder Bore
Diameter. 102.116 mm
(4.0203 in)
Out-of-Round (Max.) .0.038 mm
* (0.0015 in)
Taper (Max.) 0.076 mm
(0.003 in)
Tappet Bore Diameter 16.055 mm
(0.632 in)
Top Surface Flatness (Max. Overall Variation) 0.075 mm
(0.003 in)
Max. Variation any 50 mm (2 in) Diameter Area . . . 0.010 mm
(0.0004 in)
Refacing Combustion Deck
First Reface 0.250 mm
(0.0098 in)
Second Reface . . . . . . . . . . . . . . . . . . . . . . . . . . 0.250 mm
(0.0098 in)
Total Reface 0.500 mm
(0.0197 in)
Surface Finish . 1.50-3.20 micrometers
(60-126 microinches)
Main Bearing Bore Diameter (Max.) . . . . . . . . . . . 83.106 mm
with Bearing Installed (3.2719 in)
Camshaft Bore Diameter (Max.)
No. 1 without Bushing 57.258 mm
(2.2543 in)
Nos. 1-7 with Bushing 54.133 mm
(2.1312 in)
C y l i n d e r Head
Flatness Max. Overall . . . .0.030 mm
(0.012 in)
Max. Variation within 0.01 mm (0.0004 in) in any
50.8 mm (2.00 in) diameter area.
Valve Seat Angle
Intake . . . . 3 0 °
Exhaust . . . -45°
Valve Seat Width
Minimum 1.52 mm
(0.060 in)
Maximum 2.03 mm
(0.080 in)
l a p p e t s
Stem Diameter. 15.925 m m
(0.627 in)
J9409-4
ENGINE SPECIFICATIONS