Dodge ram truck 3500 1996 Service Manual page 1462

21 - 72 1W45II MANUAL TRANSMISSION
BR
DISASSEMBLY A N D ASSEMBLY (Continued!
(4) Remove 3-4 synchro hub from mainshaft
splines with suitable size bearing splitter, or with
two tapered drifts. Position splitter or drifts between
third gear stop ring to start moving hub off shaft.
Then complete hub removal by tapping it off shaft
with plastic mallet. Tap hub at 6-8 different points to
remove hub evenly.
(5) Remove 3-4 synchro hub, third gear stop ring
and third gear (Fig. 75).
THIRD
GEAR
THIRD
GEAR
STOP
RING
3-4
SYNCHRO
HUB
J922M20
Fig. 75 Third Gear, Stop Ring And 3-4 Hub Removal
(6) Remove third gear bearing assemblies from
mainshaft (Fig. 76).
(7) Remove third gear bearing spacer (Fig. 77).
(8) Remove snap ring that retains second gear
thrust washer on mainshaft (Fig. 77).
(9) Remove second gear thrust washer (Fig. 78).
Note that washer is notched for locating pin.
(10) Remove second gear (Fig. 79).
(11) Remove second gear bearing assembly (Fig.
80).
(12) Remove thrust washer locating pin (Fig. 81).
Use needle nose pliers to grip and remove pin.
(13) Remove snap ring that retains second speed
clutch gear (Fig. 82). Snap ring is seated in main-
shaft synchro hub groove.
(14) Remove second speed clutch gear, synchro
clutch ring and synchro stop ring (Fig. 83).
(15) Remove 1-2 synchro hub snap ring (Fig. 84).
THIRD
GEAR
NEEDLE
BEARING
ASSEMBLIES
J922M21
Fig. 76 Third Gear Needle Bearing Removal
SECOND
GEAR THRUST
WASHER
THRUST
WASHER
SNAP RING
THIRD GEAR
BEARING
SPACER
J922M22
Fig. 77 Bearing Spacer And Snap Ring Location
SECOND
GEAR
THRUST
WASHER
SECOND
GEAR
BEARING J922M23
Fig. 78 Second Gear Thrust Washer Removal