Dodge ram truck 3500 1996 Service Manual page 1464

21 - 74 NV4500 MANUAL TRANSMISSION BR
DISASSEMBLY AND ASSEMBLY
( C o n t i n u e d )
(16) Mark position of 1-2 synchro sleeve and hub
for assembly reference. Side of hub with flat hub
spring goes toward front (Fig. 85). Note that tapered
side of sleeve also goes toward front.
(17) Remove 1-2 synchro sleeve, hub, struts and
springs as an assembly (Fig. 85). I t is not necessary
to disassemble synchro components unless worn, or
damaged.
1-2
SLEEVE
A N D HUB
(MARK
POSITION FOR
ASSEMBLY
REFERENCE)
HUB SPRING
J922M30
Fig. 85 Removing 1-2 Synchro Sleeve And Hub
(18) Remove first gear synchro stop ring and
clutch ring (Fig. 86).
FIRST GEAR
LUTCH RING
FIRST GEAR
STOP RING
J9221-131
Fig. 86 First Gear Stop And Clutch Ring Removal
(19) Remove first speed clutch gear front snap ring
from mainshaft hub (Fig. 87).
(20) Remove first speed clutch gear (Fig. 88).
(21) Remove first speed clutch gear rear snap ring
from mainshaft hub (Fig. 88). I t is not really neces­
sary to remove this' snap ring unless it, or the main-
shaft is to be replaced.
(22) Remove mainshaft rear bearing as follows:
(a) Assemble Puller Flange 6444-1 and Puller
Rods 6444-3 (Fig. 89).
FIRST
SPEED
CLUTCH
GEAR
CLUTCH
GEAR
SNAP
RING
(FRONT)
J9221-132
Fig. 87 First Speed Clutch Gear Front Snap Ring
Removal
CLUTCH GEAR
SNAP RING (REAR)
FIRST
SPEED
CLUTCH
GEAR
J9221-133
Fig. 88 First Speed Clutch Gear Removal
(b) Position first Puller Jaw 6445 on bearing
cone (Fig. 89).
(c) Seat Puller Flange 6444-1 i n notch of first
puller jaw (Fig. 89).
(d) Install second Puller Jaw 6445 on bearing
cone and on puller flange (Fig. 89).
(e) Install Puller 6444 on puller rods. Then
secure puller to rods with retaining nuts (Fig. 90).
(f) Place holding wrench on hex at top of puller
(Fig. 90). Then tighten puller bolt with adjustable
wrench to remove bearing from shaft (Fig. 90). I f
bearing proves difficult to remove, tap end of puller
bolt with copper hammer after each turn of bolt.
This will help loosen bearing on shaft and ease
removal.
(23) Remove bearing puller tools.
(24) Remove reverse gear thrust washer (Fig. 91).