Dodge ram truck 3500 1996 Service Manual page 1408

21 - 1 8 113500 MANUAL TRANSMISSION
DISASSEMBLY AND ASSEMBLY
(Continued)
OUTPUT
SHAFT
THIRD
SPEED
SYNCHRO
R , N G J9421-21
Fig, 47 Removing 3-4 Synchro Assembly
(3) Remove third gear and needle bearing (Fig. 48).
THIRD
GEAR
THIRD NEEDLE
GEAR BEARING
J9421-22
Fig. 48 Third Gear And Needle Bearing Removal
(4) Remove retaining ring that secures two-piece
thrust washer on shaft (Fig. 49). Use - small pry tool
to remove retaining ring.
THRUST WASHER
RETAINING
RING
Fig. 49 Thrust Washer Retaining Ring Removal
(5) Remove two-piece thrust washer (Fig. 50). Note
position of washer locating lugs in shaft notches for
installation reference.
SECOND
GEAR
THRUST
WASHER
(2-PIECE)
J9421-24
Fig. 50 Two-Piece Thrust Washer Removal
(6) Remove second gear and needle bearing (Fig. 51).
SECOND
GEAR
SECOND
GEAR
NEEDLE
BEARING
J9421-25
Fig. 51 Second Gear And Needle Bearing Removal
(7) Remove second
speed synchro ring. Then
remove 1-2 synchro hub snap ring (Fig. 52).
SECOND
GEAR
SYNCHRO
RING
SYNCHRO
HUB
SNAP
RING
-2
SYNCHRO
HUB
AND
SLEEVE
J9421-26
Fig. 52 Second Speed Synchro Ring And Synchro
Hub Snap Ring Removal