Dodge ram truck 3500 1996 Service Manual page 1170

9 -180 i.11 (DIESEL) ENGINE
HEHOWAi Mm INSTALLATION (Continued)
(5) Remove the bolts holding the support cushion
to the transmission support bracket. Remove the sup­
port cushion.
(6) I f necessary, remove the bolts holding the
transmission support bracket to the transmission.
INSTALLATION
(1) I f removed, position the transmission support
bracket to the transmission. Install new attaching
bolts and tighten to 102 N-m (75 ft. lbs.) torque.
(2) Position support cushion to transmission sup­
port bracket. Install stud nuts and tighten to 47 N-m
(85 ft. lbs.) torque.
(3) Using the transmission jack, lower the trans­
mission and support cushion onto the crossmember
(Fig. 41).
(4) Install the support cushion bolts and tighten to
47 N-m (35 ft. lbs.) torque.
(5) Remove the transmission jack.
(6) Lower the vehicle.
ENGINE ASSEMBLY
REMOVAL
(1) Remove the battery.
(2) Drain cooling system (refer to Group 7, Cooling
System for the proper procedure).
(3) Remove the upper crossmember and top core
support.
(4) Remove the transmission oil cooler.
(5) Discharge the air conditioning system, i f
equipped (refer to Group 24, Heating and Air Condi­
tioning for service procedures).
(6) Remove the serpentine belt (refer to Group 7,
Cooling System).
(7) Remove the A/C compressor with the lines
attached. Set aside.
(8) I f equipped, remove the condenser.
(9) Remove the washer bottle.
(10) Remove the radiator overflow bottle.
(11) Disconnect the top radiator hose.
(12) Remove the fan.
(13) Remove the fan shroud.
(14) Disconnect the lower radiator hose.
(15) Remove radiator (refer to Group 7, Cooling
System).
(16) Remove the generator (Fig. 42) with the wire
connections (refer to Group 8B, Battery/Starter/Gen­
erator Service).
(17) Disconnect the heater hoses at the dash panel
and at the water valve (Fig. 43).
(18) Disconnect the air inlet tube from the turbo­
charger (Fig. 44) and the air intake housing. Remove
the tube.
(19) Remove the exhaust pipe from the turbo­
charger outlet flange (Fig. 44).
Fig. 42 Generator Removal
Fig, 43 Heater Hoses
(20) Disconnect the intercooler inlet duct from the
turbocharger and the intercooler. Remove the Inlet
duct.
(21) Disconnect the intercooler outlet duct from
the air inlet housing and the intercooler. Remove the
outlet duct.
(22) Disconnect the accelerator linkage, the speed
control linkage and the throttle valve linkage.
(23) Disconnect the power steering hoses, i f
equipped,
(24) Disconnect the transmission cooler lines.
(25) Disconnect all electrical connections from the
engine. Put tags on the connections to identify their
locations.
(26) Disconnect the fuel lines to the lift pump and
fuel return. Use tags to identify the lines.
(27) On. Manual Transmission vehicles, remove the
shift lever (refer to Group 21, Transmissions).
(28) Raise and support the vehicle on a hoist.