Buell 2007 FIREBOLT Service Manual page 71

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REMOVAL
NOTE
If solenoid bracket needs to be replaced, remove the base-
plate assembly, turn it over and remove the three fasteners
securing the bracket to the baseplate.
1. See Figure E-5. Disconnect electrical connector [178]
(1).
2. Hold solenoid shaft by flat spot provided and break cable
connector (6) loose.
3. Unthread cable connector and disconnect cable from
solenoid (8).
4. Loosen jam nut (5) and disconnect active cable (2) from
cable bracket (4).
NOTE
Follow next step only is solenoid is to be replaced.
5. Loosen pinch fastener on solenoid bracket (9).
6. Remove the two fasteners at the front on the solenoid
bracket (9) and slide solenoid (8) out of bracket.
NOTE
When removing baseplate it will be necessary to feed the
electrical connector and active cable and grommets through
the baseplate.
7. Remove baseplate (10). See
ASSEMBLY.
8. See Figure E-3. If the active cable needs to be replaced
disconnect from cable wheel (2).
10904f
1. Electrical connector [178]
2. Active intake cable
3. Cable adjusting nut
4. Cable bracket
5. Active cable jam nut
E-8 2007 Buell Firebolt: Appendix E
4.44 AIR CLEANER
2
4
5
3
1
Figure E-5. Disconnecting Active Intake System
INSTALLATION
NOTE
It solenoid bracket was removed, reinstall using the three fas-
teners and tighten to 48-60 in-lbs (5.4-6.7 Nm).
1. See Figure E-5. When installing baseplate assembly
(10) see 4.44 AIR CLEANER
NOTE
When installing the backing plate it is important to ensure
that the active cable remains in the tower on the cable wheel
on the throttle body. If the cable comes out the cable will not
work properly and will not be able to be adjusted.
NOTES
When installing baseplate be sure to feed the electrical
connector (1) through hole in baseplate first and then
insert active cable and then grommet.
Follow next step only if solenoid was removed.
2. Install solenoid (8) into bracket (9) and tighten pinch fas-
tener to 48-60 in-lbs (5.4-6.7 Nm) and bracket to sole-
noid fasteners to 20-24 in lbs (2.3-2.7 Nm).
3. Install active cable (2) into bracket (4) and leave jam nut
(5) loose until the setting can be verified.
4. Connect active cable (2) to solenoid shaft and tighten
cable connector (6) to 20-24 in lbs (2.3-2.7 Nm).
5. Connect electrical connector [178].
6. See CABLE ADJUSTMENT
ting.
7. Tighten jam nuts to 48-60 in-lbs (5.4-6.7 Nm).
7
8
6
6. Cable connector
7. Fasteners (2), bracket to solenoid
8. Active intake solenoid
9. Solenoid bracket
10. Air cleaner baseplate assembly
ASSEMBLY.
and verify active cable set-
9
10