Buell 2007 FIREBOLT Service Manual page 546

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INSTALLING RIGHT CRANKCASE
1. See Figure 6-91. Install the flywheel assembly into the
left crankcase half using CRANKSHAFT GUIDE TOOL
Part No. HD-42326.
8622
Figure 6-91. Installing Flywheel Assembly Using Crank-
shaft Guide Tool (Part No. HD-42326)
NOTE
The Gear Detent Assembly Aid is used to move the gear
detent lever clear of the shifter drum for assembly purposes.
1
2
1. Detent assembly
2. Detent assembly aid
Figure 6-92. Using Gear Detent Assembly Aid
(Part No. B-45520)
2. See Figure 6-92. Retract detent assembly in right case
half and install GEAR DETENT ASSEMBLY AID (Part
No. B-45520) until it has bottomed in right case half.
3. Place Transmission in the 1st gear position.
4. Lubricate main drive gear needle bearing assemblies,
the mating surface of the mainshaft and countershaft
with HARLEY-DAVIDSON
GREASE (Part No. 99857-97).
x0624a3x
SPECIAL PURPOSE
8621
Figure 6-93. Crankcase Halves
5. See Figure 6-93. Assemble crankcase halves together.
a. Apply a thin coat of GRAY HIGH-PERFORMANCE
SEALANT (Part No. 99650-02) to crankcase joint
faces.
b. See Figure 6-94. Apply several drops of LOCTITE
271 (red) to last few threads and tighten 5/16-in. fas-
teners to 15-19 ft-lbs (20.3-25 Nm).
c. Remove GEAR DETENT ASSEMBLY AID and
install neutral indicator switch and washer. Apply
LOCTITE 242 and tighten to 60-84 in-lbs (6.7-9.5
Nm).
2007 Buell Firebolt: Drive/Transmission 6-49