Buell 2007 FIREBOLT Service Manual page 338

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8761
Figure 3-155. Sprocket Shaft Seal/Spacer Installer
(Part No. HD-42579 and B-45676)
8. See Figure 3-155. Use SPROCKET SHAFT SEAL
INSTALLER (Part No. B-45676) to install sprocket shaft
seal.
a. Center seal/spacer driver over seal, so that the
sleeve (smaller OD) seats between seal wall and
garter spring.
b. Sparingly apply graphite lubricant to threads of pilot
shaft to ensure smooth operation.
c. Slide sleeve over pilot until sleeve contacts the oil
seal. Install handle on top of sleeve.
d. Rotate handle clockwise until tool bottoms on crank-
case lip. Remove tool from sprocket shaft.
e. Install new retaining ring in groove in left crankcase
next to oil seal.
9. Install thrust washer from the outside against the
sprocket shaft bearing.
10. Install new spacer in seal ID. With the thin (lipped) side
facing outward, center seal/spacer assembly over bear-
ing bore.
NOTE
Do not remove the spacer after installation or the new seal
will have to be discarded and the procedure repeated.
11. See Figure 3-156. Install cylinder studs.
a. Pack clean towels into crankcase opening.
b. Place a steel ball into a head screw.
c. The cylinder studs have a shoulder at the lower end.
Place the end of the stud without the shoulder into
the head screw.
d. Install the stud in the crankcase with the shoulder
end down. Use an air gun to drive the stud until the
shoulder reaches the crankcase.
e. Remove air gun. Use a torque wrench to tighten
stud to 10-20 ft-lbs (14-27 Nm).
1
2
1. Head Screw with ball inside
2. Cylinder stud
3. Shoulder on cylinder stud
4. Air gun
Figure 3-156. Cylinder Studs
12. Install piston and cylinder. See
TON.
13. Install cylinder head. See.3.6 CYLINDER
14. Install cam gears, gearcase cover, lifter guides and lift-
ers. See 3.18 GEARCASE COVER AND CAM
15. Install oil pump. See 3.15 OIL
16. Install starter. See 5.7 STARTER.
17. Install shift shaft. See 6.15 SHIFTER
18. Install stator. See 7.8 ALTERNATOR.
19. Install all primary drive components. This includes
engine sprocket, primary chain, complete clutch assem-
bly, engine sprocket nut and mainshaft nut. See
MARY CHAIN.
20. Install primary cover. See
NOTE
Be sure to refill transmission to proper level with fresh lubri-
cant. See 1.9 CLUTCH.
21. To reinstall engine in frame see
TION.
2007 Buell Firebolt: Engine 3-107
8799
4
3
3.7 CYLINDER AND PIS-
HEAD.
GEARS.
PUMP.
SHAFT.
6.5 PRI-
6.2 PRIMARY COVER.
3.5 ENGINE INSTALLA-