Buell 99492-03Y Manuals

Manuals and User Guides for Buell 99492-03Y. We have 1 Buell 99492-03Y manual available for free PDF download: Service Manual

Buell 99492-03Y Service Manual

Buell 99492-03Y Service Manual (413 pages)

Brand: Buell | Category: Motorcycle | Size: 13.44 MB

Table of Contents

Maintenance 1

31
- Table of Contents
  31
- Maintenance
  32
- General
  32
- Fluid Requirements
  37
- Body Panel Care/Maintenance
  38
- Battery
  40
- Engine Lubrication System
  41
- Brake System Maintenance
  44
- Brakes Pads and Rotors
  46
- Tires and Wheels
  47
- Clutch
  48
- Transmission/Primary Fluid
  50
- Drive Belt and Rear Sprocket
  52
- Primary Chain
  56
- Rear Shock Absorber
  57
- Front Fork Oil
  58
- Steering Head Bearings
  60
- Spark Plug
  62
- Air Cleaner
  63
- Throttle Cables
  65
- Ignition Timing and Idle Speed Adjustment
  66
- Fuel Supply Valve and Filter Strainer
  68
- Starter Interlock and Electrical Switches 1.21
  70
- Headlamp
  71
- Critical Fastener Torque Values
  72
- Storage
  73
- Troubleshooting
  74
Chassis 2

78
Table of Contents

115
- Rear Brake Caliper
  116
- Master Cylinder
  119
- Rear Shock Absorber
  120
- Throttle Control
  121
- Front Fork
  122
- Fork Stem and Bracket Assembly
  133
- Swingarm
  135
- Exhaust System
  136
- Screw
  137
- Footpeg Support Bracket
  138
- Sprocket Cover
  139
- Fenders
  140
- Lower Belt Guard
  142
- Tail Section and Rear Frame Assembly
  143
- Windscreen
  145
- Instrument Panel
  146
- Seat
  147
- Sidestand
  148
- Handlebars
  149
- Front and Rear Isolators
  150
Engine 3

152
- Specifications
  155
- Engine
  160
- Stripping Motorcycle for Engine Service
  162
- Spacer
  163
- Engine Installation
  170
Cylinder Head 3.5

178
- 24. Push Rod
  178
- Cylinder Head
  178
- Bushing (Rocker Arm - 4)
  192
- Crankcase Breather Grommet Screw
  192
- Gasket
  192
- Gasket (Lower Rocker Cover)
  192
- Gasket (Push Rod Cover)
  192
- Hydraulic Lifter
  192
- Rocker Cover (Top) Bolt
  192
- Screw, Tappet Anti-Rotation (2)
  192
- Washer (4)
  192
- Cylinder and Piston
  194
- Lubrication System
  205
- Oil Reservoir and Oil Hose Routing
  206
- Oil Pressure Indicator Switch
  208
- Crankcase Breathing System
  209
- Oiling System
  210
- Oil Pump
  211
- Oil Filter Mount
  214
- Hydraulic Lifters
  215
- Push Rod Cover
  216
- Gearcase Cover and Cam Gears
  217
- Crankcase
  227
- Screw
  228
- Washer (3)
  228
Fuel System 4

243
- Fuel System
  245
- Specifications
  245
- Tank Cover/Fuel Tank
  249
- Air Cleaner
  257
- Carburetor
  258
- Auto-Enrichener
  265
- Throttle Position Sensor
  267
- Evaporative Emissions Control System
  268
Electric Starter 5

273
- Specifications
  276
- Electric Starter System
  277
- Starter Diagnostics
  280
- Starter Activation Circuits
  282
- Diagnostics/Troubleshooting
  283
- Starter System Testing
  285
- Starter
  286
- Gasket (Inner)
  293
- O-Ring (Push Rod Cover - 2)
  293
- Washer
  293
- Starter Solenoid
  295
Drive/Transmission 6

296
- Specifications
  298
- Primary Chain
  300
- Clutch Release Mechanism
  304
- Primary Drive/Clutch
  306
- Transmission
  314
- Transmission Case
  315
- Transmission Disassembly
  317
- Transmission Assembly
  322
- Main Drive Gear
  326
- Right Transmission Case Bearings
  328
- Left Crankcase Bearings
  330
- Transmission Installation
  332
- Shifter Pawl Adjustment
  334
- Transmission Sprocket
  336
Electrical 7

338
- Specifications
  340
- Ignition System
  342
- Diagnostic Charts
  345
- Throttle Position Sensor (TP Sensor)
  351
- Bank Angle Sensor
  352
- Ignition/Headlamp Key Switch
  353
- Auto Enrichener
  355
- Ignition Module and Cam Position Sensor
  357
- Ignition Coil
  362
- Starter/Ignition Interlock
  365
- Diodes
  372
- Charging System
  373
- Alternator
  379
- Voltage Regulator
  382
- Battery
  383
- Headlamp
  388
- Tail Lamp
  390
- Turn Signals
  391
- Turn Signal Flasher
  393
- Handlebar Switches
  394
- Horn
  396
- Neutral Indicator Switch
  397
- Fuses and Circuit Breakers
  398
- Electronic Speedometer
  399
- Speedometer Sensor
  401
- Speedometer Performance Check
  402
- Indicators
  407
- Main Wiring Harness
  408

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