Transmission Disassembly - Buell 2007 FIREBOLT Service Manual

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TRANSMISSION DISASSEMBLY

GENERAL
PART NO.
B-43985-1
Transmission remover
J-5586-A
Retaining ring pliers
TRANSMISSION REMOVAL FROM
LEFT CRANKCASE
NOTE
See
Figure 6-55.
Shifter design allows for one common part
number for both countershaft shifter forks. As the transmis-
sion runs, each shifter fork develops a certain wear pattern
with its mating parts. For this reason, it is important that each
shifter fork be reinstalled in its original location.
11495
4-5
Mainshaft
Left
2-3
Countershaft
Figure 6-55. Shifter Forks, Drum and Shafts
SPECIALTY TOOL
Right
1
1.
See
Figure 6-56.
Remove shifter fork shafts by inserting
a small flat punch in the slots and tapping on the end of
each shaft until it falls free.
NOTE
Carefully tap on alternate sides of the shaft using the pro-
vided slots.
2.
See
Figure 6-57.
Remove shifter drum (1) and shifter
forks (2). Mark each shifter fork as it is removed, so it can
be reinstalled in the same location.
11465a
1
1.
Slots for removing the shifter fork shafts
Figure 6-56. Removing Shifter Fork Shafts
11349
3
1
4
5
1.
Shifter drum
2.
Shifter fork (3)
3.
Mainshaft
4.
Mainshaft 2nd gear
5.
Countershaft
Figure 6-57. Transmission Assembly
2007 Buell Firebolt: Drive/Transmission
6.9
2
2
6-29

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