Disassembling Drive Pulley - TOHATSU TLDI 40 Service Manual

Remove the following component.
Crankshaft assembly

Disassembling Drive Pulley

Remove the following components.
q Pulley nut (36 mm)
Special tool Crankshaft holder (36mm)
3T5-72815-0
e Magneto key
r Magneto nut
• Install the magneto key on the crankshaft holder
w and secure using the magneto nut.
• Using two 36 mm wrenches, use one to secure
the crankshaft holder and the other to loosen the
pulley nut.
• After sufficiently loosening the pulley nut remove
the key; then remove the pulley nut.
Remove the following components.
q Drive pulley
Special tool Drive pulley puller assembly
3T5-72890-0
• Install plates w and e so that they enclose
pulley; then install collars r, t and y.
• Apply grease to the tip and the thread area u.
• Remove the pulley by tightening the bolt u.
(19 mm)
t
r
q
w
4-40
r
w
e
u
y
Washer
940191-1000
Nut
931191-1000
e
DAB
q