Assembling Air Box; Assembling Air Box And Throttle Body - TOHATSU TLDI 40 Service Manual

Inspect the following component.
q Reed valve assembly
Valve stopper height: 9.3 to 9.5 mm: 0.366 to 0.374 in
Check whether valve closes properly, is worn or
damaged.
Inspect the following component.
q Throttle body
Check throttle cam w for wear.
Check cam roller e for wear.
Confirm that w and e operate smoothly.
Do not touch adjuster screw r.

Assembling Air Box

Assemble the Following Components.
q Throttle body assembly
w Gasket
e Bolts: at 2 locations
Grease to apply: Interacting surfaces of the
throttle cam and roller
r Reed valve assembly
t Gasket
y Screws: at 6 locations

Assembling Air Box and Throttle Body

Assemble in the reverse order of disassembly.
u Bolt: type H625 at 12 locations
Replace with new one.
*
OBM grease
Replace with new one.
*
Replace with new one.
*
e
4-34
q
w
q
e
q
w
t
u
r
y
r
r
r