Lower Unit Reassembly; Assembling Gear Case; Installing Bevel Gear On Drive Shaft; Assembling Propeller Shaft And Clutch - TOHATSU TLDI 40 Service Manual

4. Reassembly

Assembling Gear Case

Observe the precautionary notes provided at various
steps while assembling in the reverse order of
disassembly.

Installing Bevel Gear on Drive Shaft

Install the following components.
• Bevel gear A bearing
Use the outer race to press fit the bearing in place.
q Drive shaft
w Bevel gear B
e Bevel gear B nut
Torque: 40 to 58 N-m (4 to 6 kg-m) (29 to 43 Ib-ft)
Special tool Bevel gear B nut wrench: 346-72231-0
Bevel gear B nut socket: 346-72232-0
Applying Adhesive
Drive shaft *
Bevel gear B nut
*: Be careful not to get any adhesive on the spline and
tapered surface area.

Assembling Propeller Shaft and Clutch

Assemble in reverse order of the disassembly
procedure.
Direction of Clutch
Install with the groove q side facing in bevel gear
A (direction F).
Clutch pin snap rings
Special tool
Over entire Three Bond
thread area 1373B
Replace with new one.
*
Clutch pin snap tool
345-72229-0
F
6-9
q
w
e
q