Lower Unit Disassembly; Disassembling Gear Case; Removing Propeller; Removing Gear Case - TOHATSU TLDI 40 Service Manual

2. Disassembly
Caution:
• Begin the procedure by first removing the spark plug caps and then removing the spark plugs.
• When working with the outboard engine tilted full up, make sure to secure the engine firmly in place using
a tilt up stopper.
• In cases where the outboard engine (S and L shaft models) is not mounted on its board, it is important to
take care that the bracket spring up when the reverse lock lever is released.

Disassembling Gear Case

The gear case can be disassembled from this outboard
engine without having to remove the power unit.

Removing Propeller

Remove The Following Components.
q Split pin
w Propeller nut
e Washer
r Stopper
t Propeller
y Thrust holder

Removing Gear Case

Remove the following components.
q Split pin
Special tool
Remove the following components.
q Bolt: type H835 at 6 locations
w Gear case assembly (remove in downward motion.)
Drainning Gear oil
Refer to section on inspecting gear case contained
in Chapter 3 (Inspection and Maintenance).
Spring pin tool A
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