Drive Pulley Puller Assembly - TOHATSU TLDI 40 Service Manual

e Drive Pulley Puller Assembly
Removing Drive Pulley
Begin the disassembly operation by removing the crankshaft from the power unit.
1. Remove pulley nut. (Refer to section w of this chapter.)
2. Move the upper main bearing towards the crankshaft end in order to create a gap with the drive
pulley.
3. Insert plate A (3T5-72891-0) and plate B (3T5-72892-0) into the gap by mating the two knock studs
(3T5-72897-0) on plate B with plate A and tightening evenly the 8-40 bolts (3B7-72785-0) on both
sides using the Allen wrench (3B7-72787-0).
4. Insert the three collars (3T5-72895-0) between plate C (3T5-72893-0) and the already joined plates A
and B.
5. Using a 19 mm socket wrench, turn the bolt (3T5-72894-0) until the drive pulley comes away.
Note: Apply Tohatsu grease to the sections in the diagram marked by the asterisk (*).
Bolt 8-125
3T5-72896-0
Plate C
3T5-72893-0
Collars
3T5-72895-0
Drive
pulley
Plate A
3T5-72891-0
Upper main bearing
Bolt
3T5-72894-0
Bolt
Plate D
910194-1025
3T5-72898-0
* Apply grease
Crankshaft
Knock
3T5-72897-0
Bolt 8-40
3T5-72895-0
Plate B
3T5-72892-0
DAB
Bolt 8-40
3T5-72785-0
2-21
Grip
309-63012-0
Plate E
3T5-72899-0
Washers
940191-1000
Nuts
931191-1000
L shaped Allen wrench
3B7-72787-0