Mitsubishi Electric MELSEC-F Series Manuals

Table of Contents

• 7

  Safety Precautions

  • 9

    Table of Contents

• 13

  Standards

  • 13

    Certification of UL, Cul Standards
  • 13

    Compliance with EC Directive (CE Marking)

• 15

  Associated Manuals

• 17

  Generic Names and Abbreviations Used in the Manual

• 18

  Reading the Manual

• 19

  1 Introduction

  • 19

    Outline
    • 19

      Major Features of the FX -1PG
  • 19

    External Dimensions and Part Names
  • 20

    Status Leds
  • 20

    Terminal Layout

• 21

  2 Specification

  • 22

    General Specifications
  • 22

    Power Supply Specifications
  • 22

    Performance Specifications
  • 23

    Input Specifications
    • 23

      Internal Input Circuit
  • 24

    Output Specifications
    • 24

      Internal Output Circuit

• 25

  3 System Configuration

  • 25

    General Configuration
  • 26

    Applicable PLC
  • 26

    Connection with PLC

• 27

  4 Installation

  • 28

    DIN Rail Mounting
  • 29

    Direct Mounting

• 30

  5 Wiring

  • 31

    Input Wiring
    • 31

      Sink Input Wiring
    • 31

      Source Input Wiring
  • 31

    Output Wiring
  • 32

    Wiring Precautions
  • 32

    Grounding
  • 32

    Screw Size and Tightening Torque
    • 32

      Terminal Screw Size and Tightening Torque

• 33

  6 Before Starting Positioning Operation

  • 34

    Various Positioning Operation and Buffer Memory Setting
  • 35

    Outline of Positioning Operation
  • 36

    System Wiring
    • 36

      System Wiring Example
    • 36

      For DOG Terminal, STOP Terminal
    • 39

      Interrupt Input Via PLC (BFM)
  • 42

    Handling the Forward Limit and Reverse Limit
    • 42

      Operations at Forward Limit/Reverse Limit
    • 43

      Restarting Method After the Forward Limit/Reverse Limit Operation
  • 43

    Handling the STOP Command
    • 43

      Operation By the STOP Command
    • 44

      Remaining Distance Operation
  • 46

    Operation Speed Change Function
  • 49

    Target Address Change Function
  • 52

    Approximate S-Shaped Acceleration/Deceleration Function
  • 54

    Cautions for Positioning Operation
    • 54

      Command Error When Machine System Units Are Used and When Combined System Units Are Used
    • 55

      Stepwise Output Pulse

• 56

  7 Buffer Memory

  • 56

    How to Read/Write From/To Buffer Memory
    • 56

      Direct Specification of Buffer Memory
    • 57

      FROM/TO Instructions
  • 58

    Buffer Memory List
  • 61

    Positioning Parameters
    • 61

      BFM#0] Pulse Rate
    • 61

      BFM#2, #1] Feed Rate
    • 62

      BFM#3] Operation Parameter
    • 66

      BFM#5, #4] Maximum Speed
    • 67

      BFM#6] Bias Speed
    • 67

      BFM#8, #7] JOG Speed
    • 67

      BFM#10, #9] Zero Return Speed (High Speed)
    • 68

      BFM#11] Zero Return Speed (Creep)
    • 68

      BFM#12] Number of Zero-Point Signal for Zero Return
    • 69

      BFM#14, #13] Zero-Point Address
    • 69

      BFM#15] Acceleration/Deceleration Time
    • 70

      BFM#32] Positioning Parameter Selection
    • 70

      BFM#34, #33] Pulse Rate
    • 70

      BFM#36, #35] Feed Rate
    • 71

      BFM#37] Operation Parameter
    • 73

      BFM#39, #38] Maximum Speed
    • 74

      BFM#41, #40] Bias Speed
    • 74

      BFM#43, #42] JOG Speed
    • 74

      BFM#45, #44] Zero Return Speed (High Speed)
    • 75

      BFM#47, #46] Zero Return Speed (Creep)
    • 75

      BFM#48] Number of Zero-Point Signal for Zero Return
    • 75

      BFM#50, #49] Zero-Point Address
    • 76

      BFM#51] Acceleration Time
    • 76

      BFM#52] Deceleration Time
    • 76

      FX 3U -1PG User's Manual
  • 77

    Control Data
    • 77

      BFM#16] Starting Delay Time
    • 78

      BFM#18, #17] Target Address Ι
    • 78

      BFM#20, #19] Operation Speed Ι
    • 79

      BFM#22, #21] Target Address ΙΙ
    • 79

      BFM#24, #23] Operation Speed ΙΙ
    • 80

      BFM#25] Operation Command
    • 81

      BFM#54, #53] Target Address Change Value
    • 82

      BFM#56, #55] Operation Speed Change Value
    • 82

      BFM#57] Operation Command ΙΙ
  • 83

    Monitor Data
    • 83

      BFM#27, #26] Current Address
    • 83

      BFM#28] Status Information
    • 85

      BFM#29] Error Code
    • 85

      BFM#30] FX Series Model Code
    • 85

      BFM#59, #58] Current Address (Pulse Converted Value)
    • 86

      BFM#61, #60] Current Value of Operation Speed
    • 86

      BFM#62] Version Information

• 87

  8 Manual Control

  • 87

    Functions Available with Manual Control
  • 88

    JOG Operation
  • 90

    Mechanical Zero Return Operation
    • 90

      Outline of Mechanical Zero Return Operation
    • 91

      DOG Type Mechanical Zero Return Operation
    • 94

      Data-Set Type Mechanical Zero Return Operation

• 95

  9 Positioning Control

  • 95

    Functions Available with Each Positioning Operation
  • 96

    1-Speed Positioning Operation
  • 98

    Interrupt 1-Speed Positioning Operation
  • 101

    2-Speed Positioning Operation
  • 105

    External Command Positioning Operation
  • 108

    Variable Speed Operation
  • 111

    Interrupt Stop Operation
  • 114

    Interrupt 2-Speed Positioning Operation

• 117

  10 Program Example

  • 118

    Assignments
    • 118

      I/O Assignments
    • 118

      Device Assignments
    • 119

      Buffer Memory Assignments
  • 120

    Explanation of Operation
    • 120

      DOG Type Mechanical Zero Return Operation
    • 121

      JOG Operation
    • 121

      1-Speed Positioning Operation
  • 122

    Sequence Program

• 124

  11 Troubleshooting

  • 125

    LED Diagnostics
  • 126

    Error Codes
  • 127

    Diagnostics On the PLC Main Unit
    • 127

      POWER (POW) LED [On/Flicker/Off]
    • 127

      Batt (Bat) Led [On/Off]
    • 128

      ERROR (ERR) LED [On/Flicker/Off]

• 129

  Appendix A-1 Version Information

• 129

  Appendix A-1-1 Version Check Method

• 129

  Appendix A-1-2 Version Upgrade History

• 129

  Appendix A: Version Information

• 130

  Appendix B-1 Example of Connection with MR-J4-[ ]A Servo Amplifier

• 130

  Appendix B: Example Connection

• 131

  Appendix B-2 Example of Connection with MR-J3-[ ]A Servo Amplifier

• 132

  Appendix B-3 Example of Connection with MR-J2S-[ ]A Servo Amplifier

• 133

  Appendix B-4 Example of Connection with MR-JN-[ ]A Servo Amplifier

• 134

  Appendix B-5 Example of Connection with Stepping Motor Driver

• 135

  Appendix C-1 Differences of Specification

• 135

  Appendix C: Differences with FX-1PG

• 135

  Appendix C: Differences with FX2N-1PG

• 136

  Appendix C-2 Differences of Buffer Memory

• 138

  Appendix C-3 Differences in Operation

• 138

  Appendix C-3-1 Differences in Properties Common to All Operation Modes

• 139

  Appendix C-3-2 Differences in Individual Operation Modes

• 143

  Warranty

• 144

  Revised History