Kubota GR1600EU Manuals

Manuals and User Guides for Kubota GR1600EU. We have 1 Kubota GR1600EU manual available for free PDF download: Workshop Manual

Kubota GR1600EU Workshop Manual

Kubota GR1600EU Workshop Manual (285 pages)

Brand: Kubota | Category: Engine | Size: 18 MB

Table of Contents

Information

5
- Table of Contents
  5
- Safety First
  6
- Safety Decals
  9
- Specifications
  14
- Dimensions
  15
  - Gr1600Eu, Gr1600F
    15
  - Gr1600Id
    16
General

18
- 1 Identification
  
  19
  - Model Name and Serial Numbers
    19
  - Cylinder Number
    20
- 2 General Precautions
  
  21
- 3 Handling Precautions for Electrical Parts and Wiring
  
  22
  - Wiring
    22
  - Battery
    24
  - Fuse
    24
  - Connector
    24
  - Handling of Circuit Tester
    25
  - Color of Wiring
    26
- 4 Lubricants, Fuel and Coolant
  
  27
- 5 Tightening Torques
  
  30
  - General Use Screws, Bolts and Nuts
    30
  - Stud Bolts
    30
  - Hydraulic Fittings
    31
    
    Hydraulic Hose Fittings
    31
    
    Hydraulic Pipe Cap Nuts
    31
    
    Adaptors, Elbows and Others
    31
  - Metric Screws, Bolts and Nuts
    32
  - American Standard Screws, Bolts and Nuts with Unc or Unf Threads
    32
  - Plugs
    32
- 6 Maintenance Check List
  
  33
- 7 Check and Maintenance
  
  35
  - Daily Check
    35
  - Check Points of Every 50 Hours
    41
  - Check Points of Every 100 Hours
    50
  - Check Point of Every 150 Hours
    53
  - Check Points of Every 200 Hours
    53
  - Check Points of Every 400 Hours
    57
  - Check Point of Every 1500 Hours
    58
  - Check Point of Every 3000 Hours
    58
  - Check Points of Every 1 Year
    59
  - Check Points of Every 2 Years
    62
  - Service as Required
    63
  - Mower
    64
    
    Rck42Greu, Rck42Grf
    64
    
    Rck42-Gr16
    66
- 8 Special Tools
  
  68
  - Special Tools for Engine
    68
  - Special Tools for Machine
    74
- 9 Tires
  
  78
  - Tire Pressure
    78
  - Tread
    78
- 10 Implement Limitations
  
  79
Mechanism

81
- 1 Engine Body
  
  82
  - Half-Floating Head Cover
    82
  - Closed Breather
    82
- 2 Lubricating System
  
  83
- 3 Cooling System
  
  84
- 4 Fuel System
  
  85
  - Fuel Line
    85
Servicing

86
- Troubleshooting
  87
- Servicing Specifications
  90
- Tightening Torques
  95
- Checking, Disassembling and Servicing
  96
  - Checking and Adjusting
    96
    
    Engine Body
    96
    
    Lubricating System
    99
    
    Cooling System
    100
    
    Fuel System
    102
  - Preparation
    105
    
    Separation of the Engine
    105
  - Disassembling and Assembling
    108
    
    Cylinder Head and Valves
    108
    
    Timing Gear, Camshaft and Fuel Camshaft
    111
    
    Piston and Connecting Rod
    115
    
    Crankshaft
    118
    
    Water Pump
    121
    
    Injection Nozzle
    121
  - Servicing
    122
    
    Cylinder Head and Valves
    122
    
    Timing Gear, Camshaft and Fuel Camshaft
    127
    
    Piston and Connecting Rod
    129
    
    Crankshaft
    132
    
    Cylinder
    136
    
    Oil Pump
    136
Mechanism

139
- 1 Structure
  
  140
- 2 Travelling System
  
  141
  - Hydrostatic Transmission
    141
    
    Structure
    141
    
    Oil Flow
    142
    
    Operation
    143
    
    Charge Pump
    146
    
    By-Pass Valve
    146
    
    Control Linkage
    147
  - Mower Pto System
    148
    
    Mower PTO Clutch
    148
Servicing

150
- Troubleshooting
  151
- Servicing Specifications
  153
- Tightening Torques
  155
- Cheking, Disassembling and Servicing
  156
  - Checking and Adjusting
    156
    
    HST Speed Change System
    156
    
    HST Charge Pressure
    157
    
    Specifications
    159
  - Preparation
    160
    
    Separating Transaxle
    160
    
    Separating Hydrostatic Transmission
    167
  - Disassembling and Assembling
    171
    
    Hydrostatic Transmission
    171
    
    Transaxle Case
    174
    
    PTO Clutch
    183
  - Servicing
    188
    
    Hydrostatic Transmission
    188
    
    Transaxle Case
    190
Servicing

197
- Troubleshooting
  198
- Servicing Specifications
  199
- Tightening Torques
  200
- Checking, Disassembling and Servicing
  201
  - Checking and Adjusting
    201
  - Disassembling and Assembling
    201
    
    Pedal System Component
    201
    
    Brake Assembly
    204
Servicing

206
- Troubleshooting
  207
- Servicing Specifications
  208
- Tightening Torques
  209
- Checking, Disassembling and Servicing
  210
  - Checking and Adjusting
    210
  - Preparation
    210
    
    Separating Front Axle Assembly
    210
  - Disassembling and Assembling
    212
    
    Front Axle Assembly
    212
  - Servicing
    212
Servicing

214
- Troubleshooting
  215
- Servicing Specifications
  216
- Tightening Torques
  217
- Checking, Disassemnling and Servicing
  218
  - Checking and Adjusting
    218
  - Preparation
    218
  - Disassembling and Assembling
    220
  - Steering Support Assembly
    220
  - Servicing
    220
  - Electrical System
    221
Mechanism

222
- 1 Wiring Diagram
  
  223
  - Gr1600Eu, Gr1600F
    225
  - Starting System
    225
  - Gr1600Id
    226
- 3 Charging System
  
  227
- 4 Lighting System and Meter Panel
  
  228
  - Gr1600Eu, Gr1600F
    228
  - Gr1600Id
    229
Servicing

230
- Troubleshooting
  231
- Servicing Specifications
  234
- Tightening Torques
  235
- Cheking, Disassembling and Servicing
  236
  - Checking and Adjusting
    236
    
    Battery
    236
    
    Main Switch
    238
    
    Starter
    240
    
    Safety Switch
    241
    
    Operator Presence Control (OPC) Switch
    242
    
    Glow Plug
    243
    
    Fuel Pump
    244
    
    Engine Stop Solenoid
    244
    
    Engine Stop Timer Relay
    245
    
    Charging System
    246
    
    Lighting System
    247
    
    Coolant Temperature Switch
    248
    
    Grass Container Full Switch [GR1600EU, GR1600F]
    249
    
    Grass Container Full Switch Timer Relay [GR1600EU, GR1600F]
    250
    
    Relays (Starter, Engine Overheat Horn, Grass Container Open, Grass Container Full Switch, Buzzer)
    251
  - Disassembling and Assembling
    252
    
    Starter
    252
    
    Dynamo
    253
  - Servicing
    254
    
    Starter
    254
    
    Dynamo
    256
  - Power Transmission
    259
    
    Rck42Greu, Rck42Grf
    259
    
    Rck42-Gr16
    261
  - Lifting Mechanism
    262

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