EWM Tetrix 352 AC/DC SYNERGIC PL. AW GR Manuals

Manuals and User Guides for EWM Tetrix 352 AC/DC SYNERGIC PL. AW GR. We have 3 EWM Tetrix 352 AC/DC SYNERGIC PL. AW GR manuals available for free PDF download: Operating Instructions Manual

EWM Tetrix 352 AC/DC SYNERGIC PL. AW GR Operating Instructions Manual (109 pages)

Power sources for automated applications

Brand: EWM | Category: Welding System | Size: 9 MB

EWM Tetrix 352 AC/DC SYNERGIC PL. AW GR Operating Instructions Manual (92 pages)

Power source

Brand: EWM | Category: Portable Generator | Size: 3 MB

Table of Contents
3
Contents
3
For Your Safety
6
Notes on Using These Operating Instructions
6
Explanation of Icons
7
Safety Instructions
8
Transport and Installation
11
Intended Use
13
Applications
13
Use and Operation Solely with the Following Machines
13
Software Version
13
Documents Which also Apply
13
Warranty
13
Declaration of Conformity
13
Welding in Environments with Increased Electrical Hazards
13
Service Documents (Spare Parts and Circuit Diagrams)
14
Calibration/Validation
14
Part of the Complete Documentation
14
Machine Description - Quick Overview
16
Front View
16
Machine Control - Operating Elements
18
Machine Control (Mode RC - On)
18
Function Sequence
19
Machine Control (Mode RC - Off)
20
Function Sequence
22
Welding Data Display
23
Welding Parameter Setting
24
Setting the Welding Current (Absolute/Percentage)
24
Connection Plan
25
Legend
26
Design and Function
27
Transport and Installation
27
Lifting by Crane
27
Ambient Conditions
27
Machine Cooling
28
Workpiece Lead, General
28
Notes on the Installation of Welding Current Leads
29
Stray Welding Currents
30
Mains Connection
31
Mains Configuration
31
Welding Torch Cooling System
31
Permitted Torch Coolant
32
Maximal Hose Package Length
32
Connect the Cooling Unit to the Power Source
32
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
33
Pressure Regulator Connection
33
Shielding Gas Hose Connection
34
Gas Test - Setting the Shielding Gas Volume
34
Gas Test
34
Purge Hose Package" Function
34
5.1.10 Intermediate Hose Package Strain Relief
34
5.1.10.1 Possible Attachment Points
35
5.1.10.2 Locking the Strain Relief
35
5.1.11 Welding Torch Connection
35
5.1.12 Connecting the Welding Torch to the Media Separation Box
36
5.1.13 Connecting the Media Separation Box to the Power Source
37
5.1.14 Connection for Workpiece Lead
38
TIG Welding Task Definition
38
Synergic Parameter Setting in the Functional Sequence
39
Conventional Parameter Setting in the Functional Sequence
40
Welding Task Selection
40
Select Welding Current
41
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
41
Tungsten Balling Function
42
AC Balance (Optimise Cleaning Effect and Penetration Characteristics)
42
Amplitude Balance
43
Arc Ignition
43
HF Ignition
43
Automatic Cut-Out
43
Spotarc
44
Spotmatic
45
Pulse Welding
46
Automated Pulses
46
Thermal Pulsing
47
Metallurgical Pulsing (Khz Pulsing)
48
AC Special
49
Activarc
50
Synchronous Welding (AC)
50
Synchronisation Via Mains Voltage (50Hz / 60Hz)
50
Expert Menu (TIG)
51
Organising Welding Tasks (Mode "JOB Manager")
52
Explanation of Symbols
52
Creating a New JOB in the Memory or Copying a JOB
53
Loading an Existing JOB from the Free Memory
54
Resetting an Existing JOB to the Factory Setting (Reset JOB)
54
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
55
Exit JOB Manager Without Changes
55
Welding Programs
56
Selection and Adjustment
56
Specifying Max. No. of Accessible Programs
57
Example "Program with Synergetic Setting
57
Example "Program with Conventional Setting
57
Accessories for Switching over Programs
57
Interfaces for Automation
58
Connecting the Robot Interface / Industrial Bus Interface
58
RINT X12 Robot Interface
59
BUSINT X11 Industrial Bus Interface
59
Automation Interface
60
Connection Socket Automation Torch
62
Sensor Voltage
63
PC Interface
63
Connecting the PC 300.Net Welding Parameterisation Software
63
Power-Saving Mode (Standby)
64
Access Control
64
Machine Configuration Menu
65
Selecting, Changing and Saving Parameters
65
Aligning the Cable Resistance
70
Maintenance, Care and Disposal
72
General
72
Cleaning
72
Dirt Filter
72
Maintenance Work, Intervals
73
Daily Maintenance Tasks
73
Monthly Maintenance Tasks
73
Annual Test (Inspection and Testing During Operation)
73
Disposing of Equipment
74
Rectifying Faults
75
Checklist for Rectifying Faults
75
Warnings
76
Error Messages
77
Resetting Welding Parameters to the Factory Settings
79
Software Version of the Machine Control
79
Technical Data
80
Tetrix 352 AC/DC Synergic
80
Accessories
81
System Components
81
Media Separation Box
81
Welding Torch Cooling System
81
Connection Cables, Connection Sockets
81
Transport System
81
Options
81
Option for Retrofitting
81
Option for Conversion
81
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
82
Computer Communication
82
Interfaces
82
Synchronous Welding (AC)
82
Synchronisation Via Mains Voltage (50Hz / 60Hz)
82
Service Documents
83
Circuit Diagram
83
Appendix
86
JOB-List
86
Parameter Overview - Setting Ranges
90
Average Shielding Gas Usage
91
Searching for a Dealer
92

EWM Tetrix 352 AC/DC SYNERGIC PL. AW GR Operating Instructions Manual (53 pages)

Power sources for automated applications

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents
3
Contents
3
Safety Instructions
5
Notes on the Use of These Operating Instructions
5
Explanation of Icons
6
General
7
Transport and Installation
11
Lifting by Crane
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
TIG Welding
14
TIG Activarc Welding
14
Use and Operation Solely with the Following Machines
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Machine Description - Quick Overview
16
Tetrix 352 AC/DC
16
Front View
16
Tetrix 352 AC/DC
18
Rear View
18
Design and Function
20
General
20
Installation
21
Machine Cooling
21
Workpiece Lead, General
21
Welding Torch Cooling System
22
General
22
List of Coolants
22
Mains Connection
23
Mains Configuration
23
Shielding Gas Supply
24
Connecting the Shielding Gas Supply
24
Gas Supply
25
Connect the Cooling Module to the Power Source
26
Welding Torch Connection
27
Connection for Workpiece Lead
28
Arc Ignition
29
HF Ignition
29
TIG Automatic Cut-Out
29
Welding Programs
29
TIG Welding Task Definition
30
Interfaces
31
Connecting the Robot Interface / Industrial Bus Interface
31
RINT X11 Robot Interface
32
BUSINT X11 Industrial Bus Interface
32
Connecting the PC 300.Net Welding Parameterisation Software
33
Connecting the Q-DOC 9000 Welding Data Documentation Software
34
Connecting the WELDQAS Welding Data Monitoring and Documentation System
35
Automation Interface
36
Maintenance, Care and Disposal
38
General
38
Maintenance Work, Intervals
38
Daily Maintenance Tasks
38
Monthly Maintenance Tasks
38
Annual Test (Inspection and Testing During Operation)
38
Maintenance Work
39
Disposing of Equipment
39
Manufacturer's Declaration to the End User
39
Meeting the Requirements of Rohs
39
Rectifying Faults
40
Customer Checklist
40
Error Messages (Power Source)
42
Interface for Mechanised Welding
43
Technical Data
44
Tetrix 352 AC/DC
44
Accessories
45
Connection Cables, Connection Sockets
45
General Accessories
45
Options
45
Transport Systems
45
Interfaces
45
Computer Communication
45
Cooling Units
45
Circuit Diagrams
46
Tetrix 352 AC/DC
46
JOB-List
49
Overview of EWM Branches
53

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