User Manuals: EWM Tetrix 350 TIG Welding Machine

Manuals and User Guides for EWM Tetrix 350 TIG Welding Machine. We have 1 EWM Tetrix 350 TIG Welding Machine manual available for free PDF download: Operating Instructions Manual

EWM Tetrix 350 Operating Instructions Manual (115 pages)

AC/DC Synergic Plasma

Brand: EWM | Category: Welding System | Size: 3 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
8
Notes on the Use of These Operating Instructions
8
Explanation of Icons
9
General
10
Transport and Installation
14
Ambient Conditions
15
In Operation
15
Transport and Storage
15
Intended Use
16
Applications
16
Plasma Welding
16
TIG Welding
16
TIG Activarc Welding
16
Spotarc
16
Spotmatic
16
MMA Welding
16
Documents Which also Apply
17
Warranty
17
Declaration of Conformity
17
Welding in Environments with Increased Electrical Hazards
17
Service Documents (Spare Parts and Circuit Diagrams)
17
Calibration/Validation
17
Machine Description
18
Front View
18
Rear View
20
Machine Control - Operating Elements
22
Function Sequence
24
Design and Function
26
General
26
Installation
27
Machine Cooling
27
Workpiece Lead, General
27
Mains Connection
28
Mains Configuration
28
Welding Torch Cooling System
29
Plasma Welding
30
Welding Torch Connection (with Gas Metering Unit GMU)
30
Welding Torch Connection (no Gas Metering Unit GMU)
32
Connection for Workpiece Lead
33
Shielding and Plasma Gas Supply
33
Connecting the Shielding Gas Supply
34
Setting the Shielding Gas Quantity
36
Gas Test
36
Purge Hose Package" Function
36
Select Welding Task
37
Loading an Existing JOB from the Free Memory
37
Welding Data Display
38
Welding Parameter Setting
38
Arc Ignition
39
TIG Welding
40
Welding Torch and Workpiece Line Connection
40
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
41
Connecting the Shielding Gas Supply
42
Setting the Shielding Gas Quantity
43
Gas Test
43
Purge Hose Package" Function
43
TIG Synergic Operating Principle
44
Synergic Parameter Setting in the Functional Sequence
45
Conventional Parameter Setting in the Functional Sequence
45
Set the Operating Principle (Conventional/Synergic)
46
Select Welding Task
47
Select Welding Current
47
Welding Data Display
48
Welding Parameter Setting
48
Arc Ignition
49
HF Ignition
49
Liftarc Ignition
49
TIG Automatic Cut-Out
49
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
50
Optimal and Fast Spherical Cup Formation
50
Function Sequences/Operating Modes
51
Explanation of Symbols
51
Non-Latched Mode
52
Latched Mode
53
TIG Spotarc
54
Spotmatic
56
Non-Latched Operation, Version C
58
Pulses, Function Sequences
59
TIG Pulses - Non-Latched Operation
59
TIG Pulses - Latched Operation
59
Pulse Variants
60
Pulses (Thermal Pulses)
60
Khz Pulses (Metallurgic Pulses)
61
Automated Pulses
61
AC Pulses
62
AC Special
62
TIG Activarc Welding
63
Welding Torch (Operating Variants)
64
Tap Torch Trigger (Tapping Function)
64
Torch Mode and Up/Down Speed Setting
65
Standard TIG Torch (5-Pole)
66
Setting the First Increment
68
MMA Welding
69
Connecting the Electrode Holder and Workpiece Lead
69
Selection and Adjustment
71
Welding Current Polarity Reversal (Polarity Reversal)
71
Frequency and Balance Setting
72
Hotstart
72
Hotstart Current
72
Hotstart Time
73
Arcforce
73
Antistick
73
Welding Programs
74
Selection and Adjustment
75
Specifying Max. No. of Accessible Programs
75
Example "Program with Synergetic Setting
76
Example "Program with Conventional Setting
76
Accessories for Switching over Programs
76
Organising Welding Tasks (Mode "JOB Manager")
77
Explanation of Symbols
77
Creating a New JOB in the Memory or Copying a JOB
78
Loading an Existing JOB from the Free Memory
79
Resetting an Existing JOB to the Factory Setting (Reset JOB)
79
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
80
Exit JOB Manager Without Changes
80
Specifying Max. No. of Accessible Jobs
81
Remote Control
82
Manual Remote Control RT1 19POL
82
RTG1 19POL Manual Remote Control
82
Manual Remote Control RTP1 19POL
82
Manual Remote Control RTP2 19POL
82
RTP3 Spotarc 19POL Manual Remote Control
82
Manual Remote Control RT AC 1 19POL
82
Manual Remote Control RT PWS 1 19POL
83
Foot-Operated Remote Control RTF1 19POL
83
Foot-Operated Remote Control RTF2 19POL 5M
83
Protecting Welding Parameters from Unauthorised Access
84
PC Interface
84
Simultaneous Welding on both Sides, Synchronisation Types
85
Synchronisation Via Mains Voltage (50Hz / 60Hz)
85
Synchronisation Via Cable (Frequency 50Hz to 200Hz)
86
Interfaces for Automation
87
TIG Interface for Mechanised Welding
87
Remote Control Connection Socket, 19-Pole
88
Advanced Settings
89
TIG Non-Latched Operating Mode, C Version
89
Configuring the TIG Potentiometer Torch Connection
90
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
91
Ramp Function Foot-Operated Remote Control RTF 1
92
Menus and Sub-Menus on the Machine Control
93
Direct Menus (Direct Access to Parameters)
93
Expert Menu (TIG)
93
Machine Configuration Menu
94
Maintenance, Care and Disposal
99
General
99
Maintenance Work, Intervals
99
Daily Maintenance Tasks
99
Visual Inspection
99
Functional Test
99
Monthly Maintenance Tasks
99
Annual Test (Inspection and Testing During Operation)
99
Maintenance Work
100
Disposing of Equipment
100
Manufacturer's Declaration to the End User
100
Meeting the Requirements of Rohs
100
Rectifying Faults
101
Checklist for Rectifying Faults
101
Machine Faults (Error Messages)
103
Resetting Welding Parameters to the Factory Settings
105
Display Machine Control Software Version
106
General Operating Problems
106
Interface for Automated Welding
106
Vent Coolant Circuit
107
Technical Data
108
Tetrix 350 AC/DC Plasma
108
Accessories
109
Welding Torch Cooling System
109
Transport Systems
109
General Accessories
109
Remote Controls and Accessories
109
Options
110
Simultaneous Welding on both Sides, Synchronisation Types
110
Synchronisation Via Cable (Frequency 50Hz to 200Hz)
110
Synchronisation Via Mains Voltage (50Hz / 60Hz)
110
Computer Communication
110
JOB-List
111
Appendix A
111
Overview of EWM Branches
115
Appendix B
115

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