Dürkopp Adler 550-D800 Manuals

Manuals and User Guides for Dürkopp Adler 550-D800. We have 2 Dürkopp Adler 550-D800 manuals available for free PDF download: Service Instructions Manual, Operating Instructions Manual

Dürkopp Adler 550-D800 Service Instructions Manual (314 pages)

Brand: Dürkopp Adler | Category: Industrial Equipment | Size: 79 MB

Table of Contents
3
About These Instructions
9
For Whom Are These Instructions Intended
9
Representation Conventions - Symbols and Characters
9
Other Documents
11
Liability
11
Safety
13
Basic Safety Instructions
13
Signal Words and Symbols Used in Warnings
14
Working Basis
17
Electrostatic Discharge (ESD)
17
Order of the Adjustments
18
Laying the Cables
18
Flats on Shafts
19
Disassembling and Assembling the Covers
20
Tilting the Machine Head
21
Disassembling and Assembling the Front Cover
22
Disassembling and Assembling the Motor Cover
23
Disassembling and Assembling the Arm Cover
24
Disassembling and Assembling the 2-Piece Head Cover
25
Disassembling and Assembling the Toothed Belt Cover
27
Disassembling and Assembling the Thread Tension Plate
31
Opening and Closing the Throat Plate Slide
33
Calling up the Service Routine
33
Disassembling and Assembling the Throat Plate
37
Disassembling and Assembling the Feed Dog
39
Locking the Machine in Place
40
Adjusting the Handwheel into Position
41
Positioning the Arm Shaft Crank on the Arm Shaft
42
Performing the Basic Settings of the Eccentrics
44
Adjusting the Sewing Foot Stroke, Feed Dog Lift and Feed Dog Movement of the Eccentrics
44
Adjusting the Compensating Weight
48
Adjusting the Mechanical Stitch Adjustment
49
Presetting the Stitch Regulator Gear Mechanically
49
Adjusting the Forward and Backward Stitch
51
Adjusting the Feed Dog
52
Adjusting the Lateral Feed Dog Position
53
Moving the Feed Dog Carrier Sideways
54
Aligning the Needle Bar Linkage Sideways
55
Aligning the Needle Bar Linkage in the Sewing Direction
57
Aligning the Feed Dog in Sewing Direction
58
Adjusting the Feed Dog Height at Top Dead Center
59
Position of the Hook and Needle
61
Adjusting the Looping Stroke Position
61
Adjusting the Hook Side Clearance
63
Adjusting the Needle Bar Height
65
Adjusting the Needle Guard
66
Bobbin Case Lifter
68
Adjusting the Lifting Gap
69
Adjusting the Timing for Lifting
71
Sewing Feet
72
Adjusting the Sewing Foot Lifting Gear
72
Adjusting an Even Sewing Foot Stroke
76
Adjusting the Sewing Foot Pressure and Sewing Foot Lift
77
Adjusting the Needle Thread Tension
80
Adjusting the Needle Thread Regulator
80
Adjusting the Thread Tensioning Spring
83
Adjusting the Spring Travel
83
Adjusting the Spring Tension
84
Replacing the Thread Force Sensor
85
Short Thread Trimmer (KFA)
89
Adjusting the Height and Initial Position of the Thread-Pulling Knife
90
Adjusting the Locking Latch
92
Adjusting the Control Cam Sideways
93
Adjusting the Bobbin Case Support
94
Adjusting the Cutting Pressure
95
Adjusting Point in Time for Cutting
96
Adjusting the Safety Release Clutch
98
Engaging the Safety Release Clutch
98
Adjusting the Torque
100
Winder
101
Setting the Bobbin Filling Quantity
101
Adjusting the Bobbin Thread Guide
102
Toothed Belt
104
Changing the Upper Toothed Belt
104
Changing the Lower Toothed Belt
105
Sewing Motor
110
Overview of the Components
110
Disassembling the Sewing Motor
111
Assembling the Sewing Motor
114
Programming
117
Structure of the Software
117
Security Levels (0-2)
117
Start Screen - Preparing the Machine for Operation
119
Main Screen
122
Register Screen
124
Recurring Elements
125
Input Window
126
Logging into the System
126
Logging in with the Hand Scanner
127
Logging in with a Password
128
Logging in Using the Fingerprint Scanner
130
Login with NFC Tag
132
Managing Users
133
Opening the User Database
133
Printing a Copy of an Access Barcode
133
Opening the Fingerprint Database
134
Storing a User Image
134
Creating a New User
136
Deleting Users
142
Deleting the Fingerprint Database
143
Seam Programs
144
Opening the Seam Programs Display
145
Creating a New Seam Program
145
Editing a Seam Program (Edit Seam Program)
148
Copying a Seam Program
163
Deleting a Seam Program
164
Changing the Thread (Change Thread in Seam Programs)
166
Exporting a Seam Program
168
Importing a Seam Program
168
Database
169
Opening the Database Display
169
Opening the Protocol Database
170
Printing a Protocol File
171
Copying a Protocol File (Copy)
171
Error Codes (Help)
172
Printing a Copy of an End Label (Lab. Copy)
172
Thread Tension (Thr. Tens.)
173
Check
175
Structure of the Check Display
175
Opening Thecheck Display
177
Creating a System Backup (Backup System)
177
Restoring Data (Restore System)
178
Creating a Backup of the Protocol Database (Backup Protoc. DB)
180
Printing a Barcode Label (Print BC Label)
181
Data Transfer
181
Copying Dump Files
181
Reducing the Volume of the Protocol Database (Reduce Protoc. DB)
182
Dacflexcommander
182
Setup
183
Opening the Thread Database (Threads)
192
Printing the Protocol Database (DB Print)
193
Opening the Seam Database (Show DB)
193
Opening the Bobbin Database (Bobbins)
194
Needle Database (Needle DB)
195
Calibrating the Stepper Motor (SM-Cali)
197
Opening the Calibration Database (T.tens.-Cali)
198
Checking the Scanners (Scanner)
200
Thread Tension (Thread Tens.)
201
Uninterrupted Power Supply (UPS)
204
Protocol Printer
205
Label Printer
206
Installing Zebra Printer ZD421 - ZPL Drivers
206
Installing Other Zebra Printers - EPL Drivers
210
Uninstalling Label Printer Drivers
213
Calibrating the Label Printer
215
Barcodes
215
Barcodes at a Glance
216
Opening the Barcodes Display
217
Changing the Barcode Type
219
Defining a Barcode
220
Saving a Barcode Profile
221
Loading a Barcode Profile
222
Setting Batch Mode
223
Setting Multi Barcodes
223
Preparing the End Label (Label)
224
Deleting a Bobbin
224
Storage Locations and Automatic Backups (Path+Netw.)
226
Changing the Storage Location
226
Setting an Automatic Backup of the Protocol Database
228
Thread Database
229
Creating a New Thread
229
Changing a Thread
231
Deleting a Thread
231
Creating a Teach-In File
232
Restarting the Program (Reset)
238
Exiting the Program
239
Logging out of the System
240
Additional Program Label Creator
241
Preparing the End Label (Example)
242
Default Settings
244
Adjusting the End Label Size
244
Opening the Toolbox
246
Inserting Contents
247
Moving Contents
248
Creating a Barcode
249
Adding an Additional Barcode
251
Creating Standard Text
252
Creating Variable Text
253
Inserting a Graphic
254
Saving a Label Script File
255
Printing a Test End Label
256
Additional Program Sab_Sqlite_Db_Tool.exe
257
Software Update 550-D800
261
Information on the Steps of the Update
261
Update of the Software
261
Problems While Updating the Software
263
Maintenance
265
Cleaning
266
Lubricating
268
Lubricating the Machine Head
269
Lubricating the Hook
270
Servicing the Pneumatic System
271
Adjusting the Operating Pressure
271
Draining the Water Condensation
272
Cleaning the Filter Element
273
Parts List
274
Decommissioning
275
Transporting the Machine
276
Disposal
277
Troubleshooting
279
Customer Service
279
Messages of the Software
279
Information Messages
279
Error Messages
280
Editing Error Messages
282
Errors in Sewing Process
284
Remedial Action for NFC Issues
285
NFC Service Not Active or Not Available
285
Windows Firewall Is Blocking the NFC Service
286
Technical Data
289
Data and Characteristic Values
289
Requirements for Fault-Free Operation
290
Appendix
291

Dürkopp Adler 550-D800 Operating Instructions Manual (288 pages)

Brand: Dürkopp Adler | Category: Sewing Machine | Size: 59 MB

Table of Contents
3
About These Instructions
9
For Whom Are These Instructions Intended
9
Representation Conventions - Symbols and Characters
9
Other Documents
11
Liability
11
Safety
13
Basic Safety Instructions
13
Signal Words and Symbols Used in Warnings
14
Machine Description
17
Components of the Machine
17
Proper Use
17
Declaration of Conformity
18
Operation
19
Preparing the Machine for Operation
19
Switching on the Machine
19
Scanning Barcodes
20
Inserting or Changing the Needle
24
Feeding Needle and Hook Thread
26
Threading the Needle Thread
28
Winding the Hook Thread
31
Inserting/Changing the Bobbin
34
Threading the Hook Thread
36
Thread Tension
38
Adjusting the Needle Thread Tension
39
Adjusting the Hook Thread Tension
39
Adjusting the Needle Thread Regulator
40
Locking the Sewing Foot in Top Dead Center
41
Adjusting the Sewing Foot Stroke
42
Adjusting the Sewing Foot Pressure
43
Adjusting the Stitch Length
43
Quick Functions on the Push Buttons
43
Activating/Deactivating Function Keys
43
Assigning a Function to the Favorite Buttons
45
Switching the Function of a Favorite Button on and off
45
Leds on the Machine Arm
46
Skip Stitch Detection (SSD)
46
Quick Stroke Adjustment
50
Switching on and off the Sewing Light
51
Additional Equipment
52
End Label Scanner
52
Barcode Scanner for Needle and Hook Thread
53
Bobbin Identification
54
Needle Cooling from above
55
Needle Cooling from below
55
Operation Lock
55
Sewing
56
Pressing the Pedal
58
Sewing in the End Label
60
Disruption of the Power Supply
63
Switching off the Machine
64
Programming
67
Structure of the Software
67
Security Levels (0-2)
67
Start Screen - Preparing the Machine for Operation
70
Main Screen
73
Register Screen
75
Recurring Elements
76
Input Window
77
Logging into the System
77
Logging in with the Hand Scanner
78
Logging in with a Password
79
Logging in Using the Fingerprint Scanner
82
Managing Users
84
Opening the User Database
84
Printing a Copy of an Access Barcode
84
Opening the Fingerprint Database
85
Storing a User Photo
85
Creating a New User
87
Deleting Users
93
Deleting the Fingerprint Database
95
Seam Record Sets
96
Opening the Seam Record Sets Display
96
Creating a New Seam Record Set
97
Editing a Seam Record Set (Edit Seam Parameter Record)
99
Copying a Seam Record Set
115
Deleting a Seam Record Set
116
Changing the Thread (Change Thread in Seam Records)116
118
Exporting a Seam Record Set
119
Importing a Seam Record Set
119
Database
120
Opening the Database Display
120
Opening the Protocol Database
121
Printing a Protocol File
122
Copying a Protocol File (Copy)
122
Error Codes (Help)
123
Printing a Copy of an End Label (Lab. Copy)
123
Thread Tension (Thr. Tens.)
124
Check
125
Structure of the Checks Display
125
Opening Thechecks Display
127
Creating a System Backup (Backup System)
127
Restoring Data (Restore System)
129
Creating a Backup of the Protocol Database (Backup Protoc. DB)
130
Printing a Barcode Label (Print BC Label)
131
Data Transfer
131
Copying Dump Files
131
Reducing the Volume of the Protocol Database (Reduce Protoc. DB)
132
Dacflexcommander
132
Setup
132
Opening the Thread Database (Threads)
142
Printing the Protocol Database (DB Print)
142
Opening the Seam Database (Show DB)
143
Opening the Bobbin Database (Bobbins)
143
Needle Database (Needle DB)
144
Calibrating the Stepper Motor (SM-Cali)
146
Opening the Calibration Database (T.tens.-Cali)
147
Checking the Scanners (Scanner)
149
Thread Tension (Thread Tens.)
150
Uninterrupted Power Supply(UPS)
153
Protocol Printer
154
Uninstalling the Barcode Printer Drivers
154
Calibrating the End Label Printer
156
Barcodes
156
Barcodes at a Glance
157
Opening the Barcodes Display
158
Changing the Barcode Type
160
Defining a Barcode
161
Saving a Barcode Profile
162
Loading a Barcode Profile
163
Setting Batch Mode
164
Setting Multi Barcodes
164
Preparing the End Label (Label)
165
Opening the End Label Display
166
Defining the End Label Text
166
Positioning the Text on the End Label
167
Defining the Format of the End Label
168
Positioning the End Label Barcode
169
Defining the Font Size
169
Defining the End Label Barcode Type
170
Defining the Content of the End Label Barcode
170
Saving an End Label
172
Loading an End Label
173
Defining Extended Label Printing
174
Deleting a Bobbin
176
Storage Locations and Automatic Backups (Path+Netw.)
177
Changing the Storage Location
177
Setting an Automatic Backup of the Protocol Database
179
Thread Database
180
Creating a New Thread
180
Changing a Thread
182
Deleting a Thread
182
Creating a Teach-In File
183
Restarting the Program (Reset)
188
Exiting the Program
189
Logging out of the System
190
Additional Program Label Creator
191
Preparing the End Label (Example)
192
Default Settings
194
Adjusting the End Label Size
194
Opening the Toolbox
196
Inserting Contents
197
Moving Contents
198
Creating a Barcode
199
Adding an Additional Barcode
201
Creating Standard Text
202
Creating Variable Text
203
Inserting a Graphic
204
Saving a Label Script File
205
Printing a Test End Label
206
Additional Program Sabsearch
206
Performing a Search (Example)
207
Exiting Sabsearch
211
Maintenance
213
Cleaning
214
Lubricating
215
Lubricating the Machine Head
216
Lubricating the Hook
217
Servicing the Pneumatic System
218
Adjusting the Operating Pressure
218
Draining the Water-Oil Mixture
219
Cleaning the Filter Element
220
Parts List
221
Setup
223
Checking the Scope of Delivery
223
Transport
223
Removing the Transport Locks
223
Adjusting the Working Height
224
Adjusting the Pedal
224
Electrical Connection
225
Pneumatic Connection
226
Assembling the Compressed Air Maintenance Unit
226
Adjusting the Operating Pressure
226
Checking the Lubrication
227
Putting the Machine into Operation
229
Performing a Test Run
229
Decommissioning
231
Disposal
233
Troubleshooting
235
Customer Service
235
Messages of the Software
235
Information Messages
235
Error Messages
236
Editing Error Messages
257
Errors in Sewing Process
259
Technical Data
261
Data and Characteristic Values
261
Requirements for Fault-Free Operation
261

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