APRILIA RS 250 Motorcycle Racing Bike Manuals

Manuals and User Guides for APRILIA RS 250 Motorcycle Racing Bike. We have 3 APRILIA RS 250 Motorcycle Racing Bike manuals available for free PDF download: Service And Repair Manual, Manual

APRILIA RS 250 Service And Repair Manual (351 pages)

Aprilia RS 250 Motorcycle Service and repair manual

Brand: APRILIA | Category: Motorcycle | Size: 5 MB

Informazioni Generali
10
Table of Contents
11
Serial Number Location
12
Fuel, Lubricant and Coolant Information
12
Fuel
12
Engine Oil
12
Transmission Oil
12
Front Fork Oil
13
Brake Fluid
13
Coolant
13
Breaking-In Procedures
14
Cylinder Identification
15
Precautions and General Instructions
15
Replacement Parts
17
Technical Specifications
17
Sizes and Weights
17
Engine
17
Transmission
18
Refuelling
18
Chassis
18
De Refrigeracion
18
Aceite Del Cambio
18
Aceite De La Horquilla
18
Delantera
18
Liquido De Refrigeracion
18
Transmision
18
Encendido
19
Instalacion Electrica
19
Operazioni DI Manutenzione
20
Periodic Maintenance Schedule
22
Lubrication Points
23
Maintenance and Tune-Up Procedures
26
Battery
26
Engine Bolts and Nuts
26
Cylinder Head Nuts
26
Exhaust Manifold Nuts
27
Cylinder Head, Cylinder and Muffler
27
Air Filter
27
Spark Plugs
28
Carburettors
30
Throttle Cable
30
Idle Speed Adjustment
31
Choke Cable
31
Fuel Hoses
31
Mixer Pump
32
Clutch
33
Gear Oil
33
Cooling System
34
Drive Chain
35
Brakes
37
Tyres
40
Exhaust Pipe Silencers
40
Steering
41
Front Fork
41
Rear Suspension
41
Periodico
41
Suspension Trasera
41
Engine Components Removable with Engine in Place
46
Engine Removal and Reinstallation to Chassis
47
Engine Removal
47
Engine Reinstallation
52
Exhaust Valves Actuator Motor
54
Oil Pump Pulley
54
Operation of Oil Pump
54
Pulley Disassembly
54
Pulley Reassembly
55
Actuator and Cables Assembly
56
Exhaust Valve Cables Adjustment
59
Adjuster Devices
59
Cables Adjustment Procedure
60
Actuator and Exhaust Valves Functioning Check
61
Oil Pump/Actuator Cable Adjustment
62
Engine Disassembly
63
Desmontaje Del Motor
63
Engine Components Inspection and Servicing
73
Cylinder Head
73
Cylinder and Exhaust Valve
73
Cylinder Liner
74
Piston
74
Piston Rings
75
Bearings
76
Oil Seals
76
Crankshaft
77
Clutch
77
Gearshift Fork Clearance
78
Engine Reassembly
80
Transmission Gears and Related Parts
82
Kick Starter
87
Clutch
88
Exhaust Valve Reassembly
96
Montaje De La Valvula De Escape
96
Fuel Tank and Fuel Cock
101
Maintenance
101
Inspection
101
Carburettors
102
Carburettor
103
Specifications
103
I.D. No. Location
104
Removal of Carburettors
104
Disassembly
106
Inspection
107
Needle Valve Inspection
107
Float Height Adjustment
107
Adjustment of Carburettor Idle Angle with Throttle Grip Released
108
Fuel Level Inspection
109
Remounting
109
Throttle Cable Adjustment
110
Carburettor Air Control System
111
Description
111
Sistema De Control Del Aire En Los Carburadores
111
Descripcion
111
Cable Del Starter
113
Bomba Del Aceite
113
Purga Del Aire Del Circuito De La Bomba De Aceite
113
Control De La Bomba De Aceite
113
Oil Pump
113
Cooling System
116
Cooling Solution
117
Radiator
117
Removal
117
Thermostat
118
Removal
118
Inspection
118
Sistema De
118
Refrigeracion
119
Impianto Elettrico
120
Charging System Inspection
122
Charging Output Check
122
Ac Generator No-Load Performance
122
Ac Generator Continuity Check
123
Regulator/Rectifier
123
Ignition System
124
Diagram of the Ignition System
124
Sistema De Encendido
124
Control Unit and Use of the Ignition Checker
125
Ignition Coils and Rev Counter Signal
126
Exhaust Valve Actuator Motor
126
Air Solenoids
127
Neutral Light
128
C.D.I. Unit
128
Ignition Coils
129
Pick-Up
129
Throttle Sensor
130
Exhaust Valves Actuator Motor
130
Air Solenoids
131
Oil Level Gauge
131
Coolant Temperature Gauge
131
Switches
133
Battery
134
Activation and Maintenance
134
Inspection
135
Return under Guarantee
135
Safety Standards
135
Multifunction Computer
136
Electronic Rev Counter
138
Wiring Diagram
138
Centralita C.D.I
138
Substitucion De Las Lamparas
139
Bulb Replacement
139
Orientacion De Los Faros
141
Substitucion De Los Fusibles
141
Fuse Replacement
141
Telaio
144
Fairing Disassembly
148
Driver's Seat Disassembly
149
Rear Fairing Cover Assembly
149
Fuel Tank Disassembly
149
Rear Fairing Disassembly
150
Rear Central Cowling Disassembly
150
Front Wheel
151
Disassembly
152
Bearing Replacement
152
Rear Wheel
155
Bearing Replacement
156
Tyres
157
Tyre Removal
157
Inspection
159
Valve Installation
160
Tyre Mounting
160
Front Brake
162
Brake Pads Replacement
163
Brake Disc Inspection
163
Air Bleeding from the Hydraulic Circuit
163
Rear Brake
164
Brake Pads Replacement
165
Brake Disc Control
165
Air Bleeding from the Hydraulic Circuit
165
Brake Control Pedal Ball Joint
165
Steering
166
Disassembly
167
Inspection
168
Front Fork
169
Leg Guards Removal
170
Right Leg Guard Disassembly (Hydraulic Brake)
171
Left Leg Guard Disassembly
173
Components Inspection
174
Leg Guards Reinstallation
176
Rear Suspension
177
Removal and Disassembly
178
Inspection
179
Reassembly and Reinstallation
180
Front Fork and Rear Shock Absorber Adjustment
181
Informazioni Per Le Riparazioni
182
Troubleshooting
184
Engine
184
Electrical System
187
Chassis
189
Electrical System Inspection
198
Spark Plugs
198
Exhaust Valves Control
200
Throttle Sensor
201
Electronic Rev Counter
201
Switch Inspection
201
Cable, Wire, Hose Routing Passage and Fastening
202
Cooling Circuit
205
Fuel Hose Routing
208
Servicing Information
209
Tightening Torques
212
Instalacion Electrica
223
Aggiornamenti
226
Chasis
227
Informaciones Generales
227
Updates
229

APRILIA RS 250 Manual (97 pages)

Brand: APRILIA | Category: Motorcycle | Size: 3 MB

Safety Warnings
2
Technical Information
2
Table of Contents
4
Basic Safety Rules
6
Clothing
9
Accessories
10
Load
10
Arrangement of the Main Elements
12
Key
12
Arrangement of the Instruments/Controls
14
Instruments and Indicators
15
Instruments and Indicators Table
16
Multifunction Computer
18
Segment Operation Check
18
Switching from Km to MI
18
Setting the Instantaneous, Maximum and Average Speed
19
Setting the Red Line Threshold
20
Multifunction (Right Display)
21
Standard Setting Coolant Temperature and Digital Clock
21
Battery Voltage - VBATT
21
Setting the Hour
22
Setting the Minutes
22
Setting C or F
22
Chronometer
23
Main Independent Controls
24
Controls on the Left Part of the Handlebar
24
Controls on the Right Part of the Handlebar
25
Engine Stop Switch
25
Headlight Switch
25
High Beam Signalling Push Button
25
Ignition Switch
26
Steering Lock
26
Operation
26
Auxiliary Equipment
27
Removing the Passenger Seat
27
Crash Helmet Hook
27
Glove/Tool Kit Compartment
28
Special Tools
28
Rear Mudguard Extension
28
Main Components
29
Fuel
29
Transmission Oil
29
Brake Fluid
30
Disc Brakes
30
Front Brake
31
Rear Brake
32
Mixer Oil Tank
33
Adjusting the Front Brake Control Lever
34
Adjusting the Rear Brake
34
Adjusting the Clutch
35
Coolant
36
Checking and Topping up
37
Tyres
38
Catalytic Silencers
38
Minimum Tread Depth Limit
38
Instructions for Use
39
Preliminary Checking Operations
39
Starting
40
Starting after a Long Period of Inactivity
41
Starting with Flooded Engine
41
Starting with Cold Engine
41
If the Engine Starts
41
Departure and Drive
42
To Engage the Second Gear
43
Running-In
45
Stopping
45
Parking
46
Positioning the Vehicle on the Stand
46
Suggestions to Prevent Theft
46
Maintenance
47
Regular Service Intervals Chart
48
Identification Data
50
Engine Number
50
Frame Number
50
Positioning the Vehicle on the Rear Support Stand
51
Positioning the Vehicle on the Front Support Stand
51
Checking the Transmission Oil Level and Topping up
52
Changing the Transmission Oil
53
To Change the Oil
53
Front Wheel
54
Reassembly
55
Rear Wheel
56
Drive Chain
58
Checking the Slack
58
Checking the Wear of Chain, Pinion and Crown
59
Lubrication and Cleaning
59
Removing the Rider Saddle
60
Removing the Fuel Tank
61
Air Cleaner
62
Bleeding the Mixer Oil
63
Inspecting the Front and Rear Suspensions
64
Front Suspension
64
Adjusting the Front Fork
64
Rear Suspension
66
Adjusting the Rear Shock Absorber
66
Checking the Brake Pad Wear
68
Idling Adjustment
69
Adjusting the Acceleration Control
69
Adjusting the Cold Start Control
69
Spark Plugs
70
Recommended Spark Plugs
70
Battery
71
Removing the Battery
72
Checking the Electrolyte Level
72
Recharging the Battery
73
Installing the Battery
73
Long Inactivity of the Battery
73
Changing the Fuses
74
Checking the Side Stand and the Safety Switch
75
Checking the Switches
76
Adjusting the Vertical Headlight Beam
77
Bulbs
77
Changing the Headlight Bulbs
78
Parking Light Bulb
78
High Beam Bulb
78
Changing the Front/Rear Direction Indicator Bulbs
79
Low Beam Bulb
79
Changing the Rear Light Bulb
80
Transport
81
Draining the Fuel Tank
81
Cleaning
82
Long Periods of Inactivity
83
After a Period of Inactivity
83
Technical Data
84
Lubrication Chart
88
Wiring Diagram
92
Cable Colours
93

APRILIA RS 250 Manual (92 pages)

Brand: APRILIA | Category: Motorcycle | Size: 4 MB

Table of Contents
4
Safe Drive

5
- Basic Safety Rules
  6
- Clothing
  9
- Accessories
  10
- Load
  10
Arrangement of the Main Elements

12
Arrangement of the Instruments/Controls

14
Instruments and Indicators

15
- Instruments and Indicators Table
  16
- Multifunction Computer
  18
Main Independent Controls

24
- Controls on the Left Part
  24
- Of the Handlebar
  24
- Controls on the Right Part of the Handlebar
  25
- Ignition Switch
  26
- Steering Lock
  26
Auxiliary Equipment

27
- Removing the Passenger Seat
  27
- Crash Helmet Hook
  27
- Glove/Tool Kit Compartment
  28
- Special Tools
  28
- Rear Mudguard Extension
  28
Main Components

29
- Fuel
  29
- Transmission Oil
  29
- BRAKE FLUID (Recommendations)
  30
- Disc Brakes
  30
- Front Brake
  31
- Rear Brake
  32
- Mixer Oil Tank
  33
- Adjusting the Front Brake Control Lever
  34
- Adjusting the Rear Brake
  34
- Adjusting the Clutch
  35
- Coolant
  36
- Tyres
  38
- Catalytic Silencers
  38
- CATALYTIC SILENCERS (for the Catalytic Version Only)
  38
Instructions for Use

39
- Preliminary Checking Operations
  39
- Starting
  40
- Departure and Drive
  42
- Running-In
  45
- Stopping
  45
- Parking
  46
- Suggestions to Prevent Theft
  46
Maintenance

47
- Regular Service Intervals Chart
  47
- Identification Data
  48
- Positioning the Vehicle on the Rear Support Stand
  49
- Positioning the Vehicle on the Front Support Stand
  49
- Checking the Transmission Oil Level and Topping up
  50
- Changing the Transmission Oil
  51
- Front Wheel
  52
- Rear Wheel
  54
- Drive Chain
  56
- Removing the Rider Saddle
  58
- Removing the Fuel Tank
  59
- Air Cleaner
  60
- Bleeding the Mixer Oil
  61
- Inspecting the Front and Rear Suspensions
  62
- Front Suspension
  62
- Rear Suspension
  64
- Checking the Brake Pad Wear
  66
- Idling Adjustment
  67
- Adjusting the Accelerator Control
  67
- Adjusting the Cold Start Control
  67
- Spark Plugs
  68
- Battery
  69
- Removing the Battery
  70
- Checking the Electrolyte Level
  70
- Recharging the Battery
  71
- Installing the Battery
  71
- Long Inactivity of the Battery
  71
- Changing the Fuses
  72
- Checking the Side Stand and the Safety Switch
  73
- Checking the Switches
  74
- Adjusting the Vertical Headlight Beam
  75
- Bulbs
  75
- Changing the Headlight Bulbs
  76
- Changing the Front/Rear Direction Indicator Bulbs
  77
- Changing the Rear Light Bulb
  78
Transport

79
- Draining the Fuel Tank
  79
Cleaning

80
- Long Periods of Inactivity
  81
Technical Data

82
- Lubricant Chart
  86
- Importers
  87
- Wiring Diagram - Rs 250
  88
- Wiring Diagram Key - Rs 250
  89

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APRILIA RS 250 Service And Repair Manual (351 pages)

Table of Contents

APRILIA RS 250 Manual (97 pages)

Table of Contents

APRILIA RS 250 Manual (92 pages)

Table of Contents

Safe Drive

Arrangement of the Main Elements

Arrangement of the Instruments/Controls

Instruments and Indicators

Main Independent Controls

Auxiliary Equipment

Main Components

Instructions for Use

Maintenance

Transport

Cleaning

Technical Data

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