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IRBT 6003S
ABB IRBT 6003S Manuals
Manuals and User Guides for ABB IRBT 6003S. We have
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ABB IRBT 6003S manual available for free PDF download: Product Manual
ABB IRBT 6003S Product Manual (118 pages)
Track Motion
Brand:
ABB
| Category:
Industrial Equipment
| Size: 3.43 MB
Table of Contents
Tab 1: Specification
5
Table of Contents
5
1 Description
7
General
7
Principle Layout
8
Terms and Concepts
10
Definitions
10
2 Safety Instructions
11
Description
11
Unpacking and Handling Safety
12
Lifting Instructions
12
Mechanical Installation Safety
12
Adjusting the Level
12
Assembly of Cable Tray and Manipulator Safety
12
Electrical Installation Safety
12
Commissioning Safety
13
Mechanical Maintenance Safety
13
3 Technical Specifications and Requirements
15
Technical Data
15
Performance
15
Dimensions
17
Width and Height Measurements
19
Technical Requirements for the Robot
21
4 Variants and Options
23
Variants and Options for the IRBT 6003S/4003S
23
Connection Cable
23
Power Cable
23
Double Carriages
23
Zone Division
24
Ordering List
25
Tab 2: Installation and Operation
29
1 Unpacking and Handling
31
Lift
31
Lifting Instructions
31
Lifting the Track Motion
31
Acceptance Inspection
32
Identification
32
Contents
32
Cleaning
32
Moving the Carriage Manually
33
Release the Brake from the BRB
33
2 Mechanical Installation
35
Foundation
35
Robustness
35
Incline
35
Static Loads
35
Dynamic Loads
35
Preparations
36
Recommendations for Mounting
36
Stand Assembly
38
Procedure
38
Positioning the Stand
39
Adjusting the Level
40
Fitting the Linear Guides
41
Geometric Adjustment of Track Motion
42
Installing Gear Racks
50
Securing the Stand to the Foundation
52
Fitting the Cover Plates
52
Fit the Side Plates
53
Installation of Zone Division
54
Installing the Zone Division
54
Fitting the Cable Tray and Manipulator
55
Fitting the Cable Tray
55
Fitting the Manipulator
56
Mounting the Drive Unit
57
3 Electrical Installation
59
Robot Cable Harness
59
Connection Point J1
59
Connections/Wiring Diagrams
60
Introduction
60
IRB 6600 M2004, MH, High Voltage
61
Wiring Diagram
61
Standard Cables
61
Option Cables
62
IRB 6600 M2004, SSG, High Voltage
63
Wiring Diagram
63
Standard Cables
64
Option Cables
64
IRB 6600 M2004, RSG, High Voltage
65
Wiring Diagram
65
Standard Cables
65
Option Cables
66
Irb 4400
67
Wiring Diagram
67
Standard Cables
67
Option Cables
68
4 Commissioning
69
Preparations
69
Configure the Control Gear
70
Load the Operating Parameters
70
Commutation Offset
70
Travel Length
70
Activating the Automatic Lubrication System
71
Activating Grease Injectors
71
Setting Timer for Central Lubrication System
72
Functionality Test of the Trabon Lubrication System
74
Calibration
76
Calibrating the Track Motion
76
Calibrating at Restart
76
Checking the Work Space
77
Check for Abnormal Wear and Noise
77
Adjust Cables and Covers
79
Tab 3: Maintenance
81
Tab 3: Maintenance
83
1 Maintenance Intervals
83
Routine Checks and Preventive Maintenance
83
Maintenance Chart
83
2 Maintenance Instructions
85
Mechanical Maintenance
85
Lubrication of Ball Element and Gear Rack
85
Checking the Lubrication System
85
Checking the Grease Injectors
85
Checking the Central Lubrication System
86
Cleaning and Lubrication of Gear Racks
86
Lubrication in Extremely Dirty Environments
86
Cleaning the Linear Guides
86
Refilling the Lubricant
87
Filling the Central Lubrication System
88
Bleed the System
89
Locating Blockage in Series-Flo Systems
90
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