ABB IRBT 6003S Track Motion System Manuals

Manuals and User Guides for ABB IRBT 6003S Track Motion System. We have 1 ABB IRBT 6003S Track Motion System manual available for free PDF download: Product Manual

ABB IRBT 6003S Product Manual

ABB IRBT 6003S Product Manual (118 pages)

Track Motion

Brand: ABB | Category: Industrial Equipment | Size: 3 MB

Table of Contents

Tab 1: Specification

5
- Table of Contents
  5
- 1 Description
  
  7
  - General
    7
  - Principle Layout
    8
  - Terms and Concepts
    10
    
    Definitions
    10
- 2 Safety Instructions
  
  11
  - Description
    11
  - Unpacking and Handling Safety
    12
    
    Lifting Instructions
    12
  - Mechanical Installation Safety
    12
    
    Adjusting the Level
    12
    
    Assembly of Cable Tray and Manipulator Safety
    12
    
    Electrical Installation Safety
    12
    
    Commissioning Safety
    13
    
    Mechanical Maintenance Safety
    13
- 3 Technical Specifications and Requirements
  
  15
  - Technical Data
    15
    
    Performance
    15
    
    Dimensions
    17
    
    Width and Height Measurements
    19
    
    Technical Requirements for the Robot
    21
- 4 Variants and Options
  
  23
  - Variants and Options for the IRBT 6003S/4003S
    23
    
    Connection Cable
    23
    
    Power Cable
    23
    
    Double Carriages
    23
    
    Zone Division
    24
    
    Ordering List
    25
Tab 2: Installation and Operation

29
- 1 Unpacking and Handling
  
  31
  - Lift
    31
    
    Lifting Instructions
    31
    
    Lifting the Track Motion
    31
  - Acceptance Inspection
    32
    
    Identification
    32
    
    Contents
    32
    
    Cleaning
    32
  - Moving the Carriage Manually
    33
    
    Release the Brake from the BRB
    33
- 2 Mechanical Installation
  
  35
  - Foundation
    35
    
    Robustness
    35
    
    Incline
    35
    
    Static Loads
    35
    
    Dynamic Loads
    35
  - Preparations
    36
    
    Recommendations for Mounting
    36
  - Stand Assembly
    38
    
    Procedure
    38
    
    Positioning the Stand
    39
    
    Adjusting the Level
    40
    
    Fitting the Linear Guides
    41
    
    Geometric Adjustment of Track Motion
    42
    
    Installing Gear Racks
    50
    
    Securing the Stand to the Foundation
    52
    
    Fitting the Cover Plates
    52
    
    Fit the Side Plates
    53
  - Installation of Zone Division
    54
    
    Installing the Zone Division
    54
  - Fitting the Cable Tray and Manipulator
    55
    
    Fitting the Cable Tray
    55
    
    Fitting the Manipulator
    56
    
    Mounting the Drive Unit
    57
- 3 Electrical Installation
  
  59
  - Robot Cable Harness
    59
    
    Connection Point J1
    59
  - Connections/Wiring Diagrams
    60
  - Introduction
    60
  - IRB 6600 M2004, MH, High Voltage
    61
    
    Wiring Diagram
    61
    
    Standard Cables
    61
    
    Option Cables
    62
  - IRB 6600 M2004, SSG, High Voltage
    63
    
    Wiring Diagram
    63
    
    Standard Cables
    64
    
    Option Cables
    64
  - IRB 6600 M2004, RSG, High Voltage
    65
    
    Wiring Diagram
    65
    
    Standard Cables
    65
    
    Option Cables
    66
  - Irb 4400
    67
    
    Wiring Diagram
    67
    
    Standard Cables
    67
    
    Option Cables
    68
- 4 Commissioning
  
  69
  - Preparations
    69
  - Configure the Control Gear
    70
    
    Load the Operating Parameters
    70
    
    Commutation Offset
    70
    
    Travel Length
    70
  - Activating the Automatic Lubrication System
    71
    
    Activating Grease Injectors
    71
    
    Setting Timer for Central Lubrication System
    72
    
    Functionality Test of the Trabon Lubrication System
    74
  - Calibration
    76
    
    Calibrating the Track Motion
    76
    
    Calibrating at Restart
    76
    
    Checking the Work Space
    77
    
    Check for Abnormal Wear and Noise
    77
    
    Adjust Cables and Covers
    79
Tab 3: Maintenance

81

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