User Manuals: ABB IRB 5720 Articulated Robot

Manuals and User Guides for ABB IRB 5720 Articulated Robot. We have 3 ABB IRB 5720 Articulated Robot manuals available for free PDF download: Product Manual, Product Manual, Spare Parts

ABB IRB 5720 Product Manual (610 pages)

Brand: ABB | Category: Robotics | Size: 39 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
28
Safety During Maintenance and Repair
29
Emergency Release of the Robot Axes
32
Brake Testing
33
Safety During Troubleshooting
34
Safety During Decommissioning
35
Technical Data
37
Working Range
41
The Unit Is Sensitive to ESD
52
Installation and Commissioning
53
Introduction to Installation and Commissioning
53
Unpacking
54
Pre-Installation Procedure
54
Risk of Tipping/Stability
55
On-Site Installation
56
Brief Installation Procedure
56
Installing a Base Plate
57
Lifting the Robot
64
Lifting the Robot with Fork Lift
64
Lifting and Rotating a Suspended Mounted Manipulator
65
Lifting the Robot with Roundslings
66
Orienting and Securing the Robot
71
Manually Releasing the Brakes
75
Setting the System Parameters for an Inverted or a Tilted Robot
77
Loads Fitted to the Robot, Stopping Time and Braking Distances
79
Fitting Equipment on the Robot (Robot Dimensions)
80
Working Range Alterations
91
Adjusting the Working Range
91
Installing Movable Mechanical Stops on Axis 1 (Option 3323-1)
92
Extended Working Range, Axis 1 (Option)
95
Electrical Connections
97
Robot Cabling and Connection Points
97
Test Run after Installation, Maintenance, or Repair
100
Maintenance
101
Introduction
101
Maintenance Schedule and Expected Component Life
102
Specification of Maintenance Intervals
102
Maintenance Schedule
103
Expected Component Life
105
Inspection Activities
106
Inspecting the Motor Seal
106
Inspecting the Information Labels
108
Inspecting the Dampers
111
Inspecting the Axis-1 Mechanical Stop
113
Inspecting the Cable Harness
115
Inspecting the Oil Level in Axis-1 Gearbox
117
Inspecting the Oil Level in Axis-2 Gearbox
123
Inspecting the Oil Level in Axis-3 Gearbox
127
Inspecting the Oil Level in Axis-4 Gearbox
131
Inspecting the Oil Level in Axis-5 Gearbox
134
Inspecting the Oil Level in Axis-6 Gearbox
137
Replacement/Changing Activities
141
Type of Lubrication in Gearboxes
141
Changing the Oil in Axis-1 Gearbox
143
Changing the Oil in Axis-2 Gearbox
154
Changing the Oil in Axis-3 Gearbox
160
Changing the Oil in Axis-4 Gearbox
165
Changing the Oil in Axis-5 Gearbox
170
Changing the Oil in Axis-6 Gearbox
175
Replacing the SMB Battery
180
Cleaning Activities
183
Cleaning the IRB 5720
183
Repair
187
Introduction
187
General Procedures
188
Performing a Leak-Down Test
188
Mounting Instructions for Bearings
189
Mounting Instructions for Sealings
191
Cut the Paint or Surface on the Robot before Replacing Parts
194
Lifting Procedures
195
Lifting down the Manipulator from Inverted to Floor-Standing Position
195
Axes 1 and 2
198
Replacing the Axis-1 Cassette Sealing
198
Axes 3 and 4
213
Replacing the Arm House Cover Including the Axis-4 Cassette Sealing
213
Wrist
238
Replacing the Wrist
238
Replacing the Turning Disc
255
Electronic Parts
260
Removing the Cable Harness
260
Refitting the Cable Harness
280
Replacing the Brake Release Unit
306
Replacing the SMB Unit
313
Motors
319
Replacing the Axis-1 Motor
319
Replacing the Axis-2 Motor
340
Replacing the Axis-3 Motor
357
Replacing the Axis-4 Motor
370
Replacing the Axis-5 Motor
385
Replacing the Axis-6 Motor
399
Gears
415
Replacing the Axis-1 Gearbox
415
Replacing the Axis-2 Gearbox
469
Replacing the Axis-3 Gearbox
506
Replacing the Axis-6 Gearbox
543
Introduction to Calibration
557
Introduction and Calibration Terminology
557
Calibration Methods
558
When to Calibrate
560
Synchronization Marks and Axis Movement Directions
561
Synchronization Marks and Synchronization Position for Axes
561
Calibration Movement Directions for All Axes
562
Updating Revolution Counters
563
Updating Revolution Counters on Omnicore Robots
563
Calibrating with Axis Calibration Method
565
Description of Axis Calibration
565
Calibration Tools for Axis Calibration
568
Installation Locations for the Calibration Tools
570
Axis Calibration - Running the Calibration Procedure
572
Reference Calibration
576
Verifying the Calibration
578
Checking the Synchronization Position
579
Troubleshooting
581
Introduction to Troubleshooting
581
Oil and Grease Stains on Motors and Gearboxes
583
Mechanical Noise or Dissonance
584
Manipulator Collapses on Power down
586
Decommissioning
587
Environmental Information
587
Reference Information
589
Introduction
589
Applicable Standards
590
Unit Conversion
591
Screw Joints
592
Weight Specifications
595
Standard Toolkit
596
Special Tools
597
Lifting Accessories and Lifting Instructions
603
Index
605

ABB IRB 5720 Product Manual (194 pages)

Brand: ABB | Category: Robotics | Size: 12 MB

Table of Contents
5
Overview of this Manual
7
Product Documentation
9
How to Read the Product Manual
11
Safety
13
Safety Information
13
Limitation of Liability
13
Requirements on Personnel
14
Safety Signals and Symbols
15
Safety Signals in the Manual
15
Safety Symbols on Manipulator Labels
16
Robot Stopping Functions
22
Safety During Installation and Commissioning
23
Safety During Operation
25
Safety During Maintenance and Repair
26
Safety During Troubleshooting
27
Safety During Decommissioning
28
Technical Data
29
Reference
29
Installation
31
Introduction to Installation and Commissioning
31
Overview
32
Fitting the Cable Package Attachments
33
Dresspack Cable Package Attachments Axis 1-3
33
Fitting Attachments of the Lower Arm MH
33
Fitting Attachments of the Lower Arm SW
35
Dresspack Cable Package Attachments Axis 3-6
40
Fitting Attachments of the Upper Arm MH3
40
Fitting Attachments of the Leanid MH /Leanid SW
46
Fitting the Process Turning Disc
53
Fitting Dresspack Cable Packages
55
Dresspack Cable Packages Axis 1-3
55
Fitting the Lower Arm MH Cable Package
55
Fitting the Lower Arm SW Cable Package
64
Dresspack Cable Packages Axis 3-6
73
Fitting the Upper Arm MH3 Cable Package
73
Fitting the Leanid MH / Leanid SW Cable Package
80
Installation of Cabling in MH / SW LID Empty Conduit (Option 3326-30 / 3326-50)
91
Inspection, Dresspack Lower Arm
96
Inspection, Dresspack Upper Arm
97
Expected Lifetime of the Integrated Dresspack Cable Package
99
Dresspack Adjustments
100
Adjustments of the Cable Package - Upper Arm MH3
100
Inspection During Programming and Test-Running
101
Dresspack Arm Load Parameters
103
Dresspack - Arm Load Parameters and Loadid
103
Dresspack Floor
106
Installation of Dresspack Floor
106
Inspection, Dresspack Floor
109
Test Run after Installation, Maintenance, or Repair
110
Maintenance
111
Introduction
111
Maintenance Schedule and Component Life
112
Maintenance Schedule
112
Inspection Activities
114
Preventive Inspection of All Cables, Dresspack
114
Preventive Inspection, Dresspack Upper Arm
116
Cleaning Activities
120
Cleaning, Dresspack Upper Arm
120
Repair
123
Introduction
123
Dresspack Cable Packages Axis 1-3
124
Replacing the Lower Arm MH Cable Package
124
Replacing the Lower Arm SW Cable Package
131
Dresspack Cable Packages Axis 3-6
137
Replacing the Upper Arm MH3 Cable Package
137
Replacing the Leanid MH / Leanid SW Cable Package
141
Protection Hose
148
Replacing the Protection Hose for Upper Arm MH3 Cable Package
148
Replacing the Protection Hose for Leanid MH Cable Package
156
Decommissioning
171
Environmental Information
171
Reference Information
173
Introduction
173
Unit Conversion
174
Screw Joints
175
Weight Specifications
178
Toolkits, Dresspack
179
Lifting Accessories and Lifting Instructions
181
Spare Parts
183
Introduction
183
Dresspack Lower Arm MH Cable Package
184
Dresspack Lower Arm SW Cable Package
185
Dresspack Upper Arm MH3 Cable Package
186
Dresspack Leanid MH Cable Package
187
Dresspack Leanid SW Cable Package
188
Connection Kits
189
Dresspack Floor
190
Index
191

ABB IRB 5720 Product Manual, Spare Parts (48 pages)

Brand: ABB | Category: Robotics | Size: 9 MB

Table of Contents
5
Overview of this Manual
7
Definition of Spare Part Levels
9
Spare Parts - Axis
11
Axis 1-2 Floor-Mounted Robot
11
Axis 1-2 Protection Type Foundry Plus
13
Axis 1-2 Option Inverted (3317-1)
14
Spare Parts - Lower Arm
15
Spare Parts - Axis
17
Axis 3-4 Complete
17
Axis 3-4 Parts
18
Spare Parts - Wrist
21
Wrist Complete
21
Wrist Parts
22
Spare Parts - Electronic Parts
25
Manipulator Harness Ax 1-6
25
Electrical Parts
26
Spare Parts - Motors
27
Axis-1
27
Axis-2
28
Axis-3
29
Axis-4
30
Axis-5
31
Axis-6
32
Spare Parts - Gears
33
Axis-1
33
Axis-2
34
Axis-3
35
Axis-6
36
Spare Parts - Options
37
Motor Cooling Fan
37
Spare Parts - Accessories
39
Axis Calibration Items
39
Spare Parts - Labels
41
Consumables and Wear Parts
45
Wear Parts
45

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