Page 4
Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 7
Standard • Foundry Plus Product manual scope The manual covers all variants and designs of the DressPack IRB 5720. Some variants and designs may have been removed from the business offer and are no longer available for purchase. Usage This manual should be used during: •...
Page 9
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 13
Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.
Page 27
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. CAUTION Risk of hot surfaces that can cause burns. A risk assessment must be done to address both robot and robot system specific hazards.
Page 31
3.1 Introduction to installation and commissioning General This chapter contains assembly instructions and information for installing the DressPack IRB 5720 at the working site. See also the product manual for the robot controller. The installation must be done by qualified installation personnel in accordance with the safety requirements set forth in the applicable national and regional standards and regulations.
Page 32
3.2 Overview General Installing, programming and operating the ABB DressPack product program may be a complex task as each application instance is very specific. The product is designed to fit a wide variety of applications, and must be adapted to each in order to maximize life and function.
Page 33
Cable guide Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 40
Ball joint housing Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 46
Mounting plate Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 53
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 64
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 73
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 80
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 92
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 112
A daily visual check of the DressPack is highly recommended, which is normally performed by robot production personnel. It is essential that the person performing the visual check have basic training in ABB DressPack. Wear parts Wear parts should be replaced before considerable damage occurs to the process cable package.
Page 123
Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the DressPack IRB 5720, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
Page 131
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 137
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 141
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 148
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 156
Back end, 450 mm Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 171
6 Decommissioning 6.1 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
Page 175
7.3 Screw joints 7.3 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
Page 178
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
Need help?
Do you have a question about the DressPack IRB 5720 and is the answer not in the manual?
Questions and answers